Detailed Project Report (DPR) on adhesive manufactring, (water based,solvent based and acrylic based)

Detailed Project Report (DPR) on adhesive manufactring, (water based,solvent based and acrylic based)

             
ADHESIVE MANUFACTURING (WATER BASED,
SOLVENT BASED AND ACRYLIC BASED)


                    [CODE NO.9337]

                        
     Latex   based  adhesives  are  of  special  importance   for cementing  porous  surfaces  due to their  ability  to  wet  such
surfaces.   On  the  other angle the porosity  allows  the  latex adhesive  to  dry  out thus  producing a  strong  coherent  film.  
Sodium   silicate,  glue,  albumen  gums  and  starch  etc.   are compatible  with  natural latex and exert a  stabilising  action.  
The  latex  rubber in the adhesive film imparts  flexibility  and strength  and protects and bond against dynamic fatigue.

     Latex  based  adhesives  contain a  rubber  latex,  adhesion modifiers,  plasticisers, curatives, fillers such as whiting  and
kaolin, thickness e.g. cellulose derivatives and other  additives e.g.   antioxidants,   surfactants  antifoams   (Octyl   alcohol,
silicons),    antifreeze,   stabilizers    corrosion    inhibitor colourants, deodorants, and reodorants etc.


COST ESTIMATION

Plant Capacity                                    1.25 MT./day
Land & Building (2000 Sq.Mtr)        Rs 2.74 Cr  
Plant & Machinery                              Rs 46.76 Lacs      
W.C. for 1 Month                                  Rs.51.38 Lacs
Total Capital Investment                    Rs 3.79 Cr          
Rate of Return                                    42%  
Break Even Point                                42%

1.   INTRODUCTION                                     
2.   USES AND APPLICATION                              
3.   STRUCTURAL ACRYLIC ADHESIVES                     
4.   B.I.S.SPECIFICATION                              
5.   PROPERTIES OF ACRYLIC BASED ADHESIVE              
6.   MARKET SERVEY                                     
7.   PRESENT MANUFACTURE OF S.R ADHESIVE               
8.   PROPERTIES OF LATEX BASED ADHESIVES
     VERSUS SOLVENT BASED ADHESIVE                     
9.   RAW MATERIALS                                     
10.  FORMULATIONS FOR WATER BASED LATEX ADHESIVES      
11.  PROCESS OF MANUFACTURE                            
12.  FLOW SHEET                                        
13.  FORMULATION OF SYNTHETIC RUBBER ADHESIVE
     (SR ADHESIVE) LIKE PIDILITE TYPE                  
14.  MANUFACTURING PROCESS OF SYNTHETIC RUBBER ADHESIVE
15.  PROCESS FLOW DIAGRAM FOR SYNTHETIC RUBBER ADHESIVE
     OTHER FORMULATIONS OF SYNTHETIC RUBBER AND
     LATEX BASED ADHESIVE                              
16.  MANUFACTURING PROCESS OF RUBBER ADHESIVE          
17.  PROCESS FLOW SHEET FOR MANUFACTURING OF
     RUBBER ADHESIVE                                   
18.  WATER-BASED GENERAL PURPOSE ADHESIVE (BUDATIENE
     ACRYLONITRILE/RESIN)                              
19.  FORMULATION OF ACRYLIC BASED ADHESIVE             
20.  PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF
     PRESSURE-SENSITVE ADH ESIVE FOR BOPP TAPES
     (ACRYLIC BASED)                                   
21.  PROCESS FLOW SHEET                                
22.  TESTING OF ADHESIVES                              
23.  ADDRESSES OF CONSULTANTS                          
24.  ADDRESSES OF RAW MATERIALS SUPPLIERS              
25.  ADDRESSES OF PLANT & MACHINERY SUPPLIERS          
26.  PLANT LAYOUT                                     
    

APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET                              

 

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