Detailed project report on adult diaper and sanitary napkin (fully automatic plant) - Detailed Project Report (DPR) for Bank Loan | Manufacturing Business Idea | Cost Analysis | EIRI

ADULT DIAPER AND SANITARY NAPKIN (FULLY AUTOMATIC PLANT)

[CODE NO.4355]

Sanitary Napkins and Diaper (Kids and Adult) have got tremendous demand in India and abroad. The global market for absorbent hygiene products is over US$ 50 bn (including wipes). The evolution of hygiene products in Europe and the North America has taken 4 to 5 generations. Feminine care was introduced over 100 years ago. Baby diapers were invented 60 years ago. Adult incontinence products appeared 30 years ago.

Feminine hygiene (lady napkins) is hygiene absorbent products engineered to absorb and retain body fluid without causing any leakage. The user should always feel dry and comfortable. It consists of an absorbent pad sandwiched between two sheets of nonwoven fabric.

There are 3 major types of products, viz, (a) Thick sanitary napkins. (b) Ultra thin sanitary napkins. (c) Panty liners being used in the market. The size of each and their content vary from market to market.

The menstrual cycle starts for young women between the ages 11-17, frequently around 12-13 years. On average a woman experiences a period every 28th day, 12 -13 times in a year. A menstrual period normally lasts 3-7 days. The loss of fluid in a period is on average half a cup or 65-80 ml. The menstrual pattern is influenced by giving birth and contraceptive methods. Menstruation lasts until menopause at the age 45-55. The feminine hygiene products market has evolved over more than 100 years to a more than US$ 17 bn in the following category worldwide.

Disposable diapers are designed to absorb and retain urine and faeces while keeping the skin dry and healthy and to be easily and hygienically disposed of in household solid waste. Diapers are available in a wide range of sizes.

A diaper or nappy is a type of underwear that allows the wearer to defecate or urinate without the use of a toilet, by absorbing or containing waste products to prevent soiling of other clothing or the external environment when diapers become soiled, they require changing, generally by another person.

The structure of typical samples is given below:

Product designs, full size pads:

1. Top sheet: nonwoven or aperture film.

2. Absorbent core: pulp (Thick core either fluff core with SAP or Air laid core with SAP.

3. Back sheet: film.

Product designs, Ultra thin pad:

1. Top sheet - nonwoven or aperture film.

2. Transfer layer

3. Absorbent Layer

4. Absorbent Core

5. Back sheet film

Product shape can be either flat or curved with/without wings to secure the pad in place and add additional leak protection. It is available in various pattern designs with perfume (deodorant) added to cover or absorb odour. Packaging is done either folded or single wrapped or packed flat and unwrapped.

COST ESTIMATION

Plant Capacity 384000 Pieces/Day

Land & Building (4000 sq.mt.) Rs. 2.74 Cr

Plant & Machinery Rs. 15.10 Cr

Working Capital for 1 Month Rs. 5.04 Cr

Total Capital Investment Rs. 23.64 Cr

Rate of Return 38%

Break Even Point 46%

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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