ALLOY WHEEL RIM (12”)
[EIRI/EDPR/4316] J.C.: 2498XL
INTRODUCTION
In the automotive industry, alloy wheels are wheels that are made from an alloy of aluminium or magnesium. Alloys are mixtures of metal and other elements. They generally provide greater strength over pure metals, which are usually much softer and more ductile. Alloys of aluminium or magnesium are typically lighter for the same strength, provide better heat conduction, and often produce improved cosmetic appearance over steel wheels.
Lighter wheels can improve handling by reducing unsprung mass, allowing suspension to follow the terrain more closely and thus improve grip, however not all alloy wheels are lighter than their steel equivalents. Reduction in overall vehicle mass can also help to reduce fuel consumption. Better heat conduction and a more open wheel design can help dissipate heat from the brakes, which improves braking performance in more demanding driving conditions and reduces the chance of diminished brake performance or even failure due to overheating. The alloy wheel rim weight varies based rim sizes. The weight of 12” Alloy rim is 5.5 Kg.
Unlike steel wheels which are made simply from steel, alloy wheels are made out of a mixture of metals such as aluminium or magnesium. Alloy wheels are cast, and it is this process that allows designers to create a variety of complex designs which offer more appeal than plain steel wheels.
At one time, only premium cars or sporty models came fitted as standard with alloy wheels and alloy wheels have long been considered a desirable feature. However, there are now more car manufacturers fitting alloy wheels as standard on the majority of their vehicles due to the vast benefits of alloy wheels.
Alloy wheels can also be fitted retrospectively to your car and offer a great way to update the look of your vehicle, regardless of whether it came with alloys, to begin with, or not.
Fitting alloy wheels is also a fantastic way to make sure your car stands out, as they are available in a wide range of different sizes, designs and finishes. This allows you to adapt the car to your tastes, for example, you could opt for sporty alloys for a more dynamic look or brash colourful alloys to liven your car up.
Alloy wheels are lighter than steel wheels, and this has a number of benefits. Firstly, as they reduce the overall weight of the car, they can help improve fuel economy. The lighter weight also reduces brake pressure, which can result in slightly better braking abilities and marginally improved brake wear
COST ESTIMATION
Plant Capacity 1000 Nos./Day
Land & Building (2785 sq.mt.) Rs. 2.75 Cr
Plant & Machinery Rs. 1.93 Cr
Working Capital for 1 Month Rs. 3.85 Cr
Total Capital Investment Rs. 8.80 Cr
Rate of Return 19%
Break Even Point 66%
CONTENTS
INTRODUCTION
MARKET OVERVIEW
ADVANTAGES OF ALLOY WHEELS
LIGHTER THAN STEEL
VISUALLY APPEALING
BETTER HEAT CONDUCTION/DISSIPATION
BETTER FUEL ECONOMY
BETTER BRAKING
FREE FROM CORROSION AND RUST
LENGTHENS TIRE LIFE
WELL-SUITED FOR TUBELESS TIRES
BIS SPECIFICATIONS
RIMS & WHEELS FOR VARIOUS TYPES OF VEHICLES ARE SPECIFIED AS UNDER:
MANUFACTURING PROCESS
FINISHER & WORKMANSHIP
PROCESS FLOW
QUALITY CONTROL
TABLE - CONTOUR DIMENSIONS FOR DIVIDED RIMS
TABLE - RIM DIAMETER AND WIDTH CODE COMBINATIONS
ESSENTIAL TESTS
CORNERING FATIGUE TEST
THE WHEEL WILL FAIL UNDER THE FOLLOWING CONDITIONS:-
PLANT & MACHINERY SUPPLIERS
RIM STRAIGHTENING MACHINE
MACHINES FOR INDEXING EMBOSSING, PUNCHING & DEBURRING
WHEEL-RIM FORM ROLLING MACHINES
SUPPLIERS OF WHEEL BALANCING MACHINE (FOR AUTOMOBILE & AIRCRAFT INDUSTRIES)
DIMENSIONAL STABILITY TESTING EQUPMENTS
RAW MATERIALS SUPPLIERS
ALUMINIUM ALLOY STRIP COIL
MANUFACTURER OF LUBRICANTS
PAINTS
MANUFACTURERS OF NUT AND BOLTS
CLEANING/PICKLING CHEMICALS
UTILITIES PER MONTH (ESTIMATED)
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
RAW-MATERIAL SUPPLY:
MARKETS:
POWER AND FUEL SUPPLY:
WATER SUPPLY:
CLIMATE:
TRANSPORTATION:
WASTE DISPOSAL:
LABOR:
REGULATORY LAWS:
TAXES:
SITE CHARACTERISTICS:
COMMUNITY FACTORS:
FLOOD AND FIRE CONTROL:
GENERATION & MANAGEMENT OF WASTES
WASTE WATER (ESTIMATED)
HEALTH SAFETY AND ENVIRONMENT
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
MITIGATION MEASURES (PROPOSED)
HSE REQUIREMENT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
PRELIMINARY PLANT LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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