Industry Overview
Aluminium Composite Panels (ACP) are lightweight composite building materials made by heat-bonding two pre-finished aluminium cover sheets to a core, typically composed of polyethylene, mineral material, or aluminium depending on the application. ACPs are commonly manufactured in finished thicknesses of 3 mm, 4 mm, and 6 mm, offering excellent flexibility for fabrication, including bending and curving to create architectural corners and complex designs.
These panels are widely used as exterior cladding for commercial buildings, corporate offices, and other modern structures due to their attractive appearance, durability, and ease of installation. In addition to enhancing aesthetics, ACPs provide resistance to acids, alkalis, salt spray, and environmental pollution while also offering good thermal and sound insulation. Their smooth, coated surface delivers high gloss, excellent scratch resistance, and self-cleaning characteristics, making maintenance simple with only water and a mild detergent.
Aluminium Composite Panels are available in different fire-performance categories to meet varying building requirements. Fire Retardant (FR) panels incorporate a mineral-filled thermoplastic core designed to improve fire performance, while A2 panels feature a non-combustible mineral core intended for applications requiring the highest fire classification standards, including high-rise and high-occupancy buildings. The continuous bonding process creates a strong, durable composite structure in which the aluminium sheets and core become permanently integrated, resulting in a reliable cladding material suitable for a wide range of architectural applications.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 16666 Sq.mtr/Day |
| Land & Building (12000 sq.mt.) | Rs. 8.42 Cr |
| Plant & Machinery | Rs. 5.70 Cr |
| Working Capital for 2 Month | Rs. 36.92 Cr |
| Total Capital Investment | Rs. 51.55 Cr |
| Rate of Return | 40% |
| Break Even Point | 38% |
Content Index
- INTRODUCTION
- TYPES OF ACPS
- 1. FR
- 2. A2
- FEATURES
- PE ALUMINIUM COMPOSITE PANEL:
- MIRROR FINISH ALUMINIUM COMPOSITE PANEL:
- PROPERTIES
- PHYSICAL PROPERTIES
- MECHANICAL PROPERTIES
- INDOBOND PANEL DIMENSION
- ADVANTAGES OF ALUMINUM COMPOSITE PANELS
- USES & APPLICATION
- WIDE APPLICATION
- THE IMPLEMENTATION
- B.I.S. SPECIFICATION
- PROCESS FLOW CHART
- MANUFACTURING PROCESS
- COIL COATING LINES
- (1) UNCOILING AND STRIP JOINING
- (2) TENSION LEVELLING
- (3) ENTRY ACCUMULATOR
- (4) PRETREATMENT
- (5) COATING
- (6) DRYING AND STOVING OVENS
- THE MAIN FEATURES OF OVEN ARE:
- (7) EXIT SECTION AND RE-COILING
- QUALITY CONTROL
- QUALITY
- A. PRE-PRODUCTION INSPECTION
- ALUMINIUM
- PLASTIC GRANULES
- ADHESIVE FILM
- PROTECTIVE FILM
- FOLLOWING TEST ARE CONDUCTED ON THE FINISHED ALUMINIUM COMPOSITE PANELS
- MARKET POSITION
- GLOBAL ALUMINUM COMPOSITE PANEL MARKET, BY REGION, 2015 (%) (USD MILLION)
- PLANT LAYOUT
- MANUFACTURERS/SUPPLIERS OF ALUMINIUM COMPOSITE PANELS (ACP)
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF ALUMINIUM COIL
- SUPPLIERS OF PE GRANNULES
- SUPPLIERS OF ADHESSIVE FILM
- SUPPLIERS OF PVDF
- SUPPLIERS OF PRIMER
- SUPPLIERS OF CHROMATE CHEMICALS
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF ACP PRODUCTION LINE
- SUPPLIERS OF DG SETS
- SUPPLIERS OF EOT CRANES
- SUPPLIERS OF POWER TRANSFORMER
- SUPPLIERS OF ELECTRICAL PANEL
- SUPPLIERS OF ELECTRIC MOTOR
- SUPPLIERS OF COOLING TOWER
- SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
- SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
- SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
- SUPPLIERS OF AIR COMPRESSORS
- SUPPLIERS OF PLATFORM WEIGHING MACHINE
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF SHOT BLASTING MACHINE
- SUPPLIERS OF JIGS AND FIXTURE
- SUPPLIERS OF SUBMERSIBLE WATER PUMP
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Aluminium Composite Panels are lightweight sandwich panels made from two aluminium sheets bonded to a core material. They are widely used for architectural cladding, façades, signage, and interior applications because they combine low weight with high strength, durability, weather resistance, and an attractive surface finish. Their flexibility also allows them to be fabricated into a variety of shapes for modern building designs.
FR and A2 panels differ primarily in their core composition and fire performance. FR panels contain a fire-retardant core made with mineral-filled thermoplastic material, while A2 panels use a non-combustible mineral core designed for higher fire safety requirements. The appropriate selection depends on building regulations, occupancy, and project-specific fire safety standards.
ACP sheets are commonly used for exterior building cladding, commercial façades, corporate offices, interior wall panels, partitions, canopies, signage, and decorative architectural elements. Their combination of appearance, durability, ease of fabrication, and weather resistance makes them suitable for both new construction and renovation projects.
ACP panels are popular because they provide an excellent balance of aesthetics, performance, and ease of maintenance. Their smooth surface, resistance to corrosion and pollutants, thermal and acoustic insulation properties, and ability to be bent into complex shapes enable architects to create attractive, durable, and functional building exteriors.
ACP panels require minimal maintenance to retain their appearance. Their coated surface resists dirt accumulation and can generally be cleaned using water and a mild detergent. Regular cleaning helps preserve the finish, maintain gloss, and extend the service life of the cladding without requiring extensive maintenance procedures.
Setting up an ACP manufacturing plant requires careful evaluation of raw material availability, production technology, plant layout, machinery selection, quality control systems, environmental compliance, utilities, and market demand. A comprehensive project report also assesses investment requirements, manufacturing processes, and operational planning before implementation.
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.
