ALUMINIUM DOOR & WINDOW WITH POWDER COATING AND ANODIZING PLANT
[EIRI/EDPR/1106] J.C. 9751
INTRODUCTION
Doors, windows railings and ventilators and fittings etc. are essential components of all types of buildings - residential, commercial and industrial.
House building has been a need and beautifying the buildings has been a love for mankind since time immemorial. Doors are used for providing entrances from outside into the building and for inter room connections for easy approach. Ventilators are provided for sun rays and light, into the dwelling houses, in sufficient quantity. Windows play larger roles in the entire building construction for enhancing the utility of the house. Windows are provided in building walls in as many number as possible. This is so because windows serve in a lot many ways. Most of the air passage takes place through these windows. Similarly, light and sun rays get entry through windows quite freely. Windows provide cross ventilation in many cases. All these conditions are essential for human comforts. Outsiders enter into the house through the doors but the doors are opened after looking at the entrance through windows and after ascertaining that the outsider could be allowed to enter.
Windows are kept closed or open or curtained according to the need depending on weather conditions and other factors.
Windows have kept on occupying an important place in every type of building. These are manufactured out of different materials in different designs and sizes. Earlier windows were made of wood, then shifted to iron and steel and then to aluminium and brass etc. Modern windows are made of wood, metals and plastics. With the shortage of wood, the metallic windows complete with supporting frames have become very much popular. They are cheaper than wooden window frames, available in ready made condition and are more attractive and highly durable. Plastics, on the other hand, are attractive and cheap but not as durable as metallic window frames.
COST ESTIMATION
Plant Capacity 3.83 MT/Day
Land & Building (4000 sq.mt.) Rs. 2.53 Cr
Plant & Machinery Rs. 42.84 Lac
Working Capital for 3 Months Rs. 4.45 Cr
Total Capital Investment Rs. 7.55 Cr
Rate of Return 53%
Break Even Point 36%
CONTENTS
INTRODUCTION
USES AND APPLICATIONS
B.I.S. SPECIFICATIONS
MARKET POSITION
RESIDENTIAL MARKET
WINDOW AND DOOR SHIPMENTS
NONRESIDENTIAL MARKETS
WORLD WINDOWS & DOORS
GLOBAL DEMAND TO GROW 4.3% YEARLY THROUGH 2013
CHINA TO OUTPACE ALL OTHER MAJOR NATIONAL MARKETS
PLASTIC FENESTRATION TO BE FASTEST GROWING PRODUCTS
MARKET FORECAST- METAL WINDOW AND DOOR MANUFACTURING [PREMIUM]
DEMAND FOR WINDOWS FORECAST TO RISE 10.5% THIS YEAR, ENDING FOUR-YEAR DROP
MANUFACTURING PROCESS
CODES AND STANDARDS
MATERIALS
FABRICATION
FRAMES
SHUTTERS
FITTINGS
FINISH
RECEIVING AND STACKING
GLAZING
WEATHER PROOFING
FINAL CLEARING
ADVANTAGES
DISADVANTAGES
ANODIZING PROCESS
EQUATIONS OF THE ANODE REACTIONS
FOR WHICH THE OVERALL PROCESS IS:
THE DEVELOPMENT OF THE ALUMINIUM OXIDE LAYER
TABLE APPLICATIONS OF ANODIZED ARTICLES & CONDITIONS REQUIRED
PRE-TREATMENT
STEP 1 – CLEANING
STEP 2 – ETCHING
THE ETCHING SOLUTION CYCLE
POST TREATMENT
SEALING
COLOURING
TYPICAL CONDITIONS FOR COLOURING ANODIZED ALUMINIUM (ALL AT ROOM TEMPERATURE)
POWDER COATING PROCESS
IN SHORT, THE POWDER COATING PROCESS INVOLVES THE
FOLLOWING STAGES:
PROCESS FLOW CHART OF FABRICATION
PROCESS FLOW CHART OF ANODISING
PROCESS FLOW CHART OF POWDER COATING
MANUFACTURERS/EXPORTERS OF ALUMINIUM DOORS AND WINDOWS
SUPPLIERS OF RAW MATERIALS
ALUMINIUM STRIPS
ALUMINIUM FLATS
SHEET GLASS
GAS WELDING RODS
POWDER COATING RESINS
SULPHURIC ACID
SUPPLIERS OF PLANT AND EQUIPMENTS
SHEARING MACHINE
DRILLING MACHINE
PORTABLE ELECTRIC DRILL MACHINE
HYDRAULIC BENDING MACHINE
HYDRAULIC PRESS
METAL ROLLING MACHINE
BENCH GRINDER
BUFFING MACHINE
COMPLETE ANODIZING PLANL WITH RECTIFIER
GAS WELDING MACHINE
DIGITAL WEIGHING MACHINE
DIESEL GENERATOR
POWDER COATING PLANTS
POWDER COATING GUNS
GAS WELDING EQUIPMENTS
BUFFING MACHINE
POWER PRESS
SHEARING MACHINE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.