Industry Overview
Windows and doors connect building interiors with the outdoors, providing ventilation and daylight while contributing significantly to architectural appearance. Although advances in window technology have improved energy efficiency, windows and doors remain important considerations in the thermal performance of building envelopes.
Aluminium is widely used for doors, windows, ventilators, front-wall glazing and ladders in hotels, offices, commercial complexes, auditoriums, hospitals, showrooms, residential buildings and industrial facilities. Aluminium fabricated products are also extensively used for railings, grille works, shelving and various maintenance applications. Their popularity is supported by their lightweight construction, strength, corrosion resistance, durability, ease of fabrication, attractive appearance and low maintenance requirements.
Aluminium sections are supplied by large manufacturers such as Balco, Jindal and Hindalco in various shapes and sizes for specific applications. These sections are also available through local dealers. Fabricators can anodize the sections in desired colours and manufacture products according to customer requirements. Compared with steel and wooden alternatives, aluminium products offer good appearance and finish with minimal maintenance, making them suitable for modern construction and architectural applications.
Cost Estimation
| Plant Capacity | 150 sq.mt./Day |
|---|---|
| Land & Building (600 sq.mt.) | Rs. 5.20 Cr |
| Plant & Machinery | Rs. 3.58 Cr |
| Working Capital for 2 Months | Rs. 1.62 Cr |
| Total Capital Investment | Rs. 11.08 Cr |
| Rate of Return | 21% |
| Break Even Point | 64% |
Content Index
- INTRODUCTION
- (A) FOR ALUMINIUM DOOR AND WINDOW
- TYPES OF DOOR AND WINDOW
- TYPES OF DOOR
- SLIDING DOOR
- FOLD SLIDING FOLDING DOOR
- OTHER FEATURES INCLUDE:
- SINGLE HINGE DOOR
- ALUMINIUM HINGE DOOR FEATURES
- DOUBLE HINGE DOORS
- ALUMINIUM DOUBLE HINGE DOOR FEATURES
- PIVOT DOORS
- KEY FEATURES
- BI FOLD DOOR
- AUTOMATIC SLIDING DOORS
- FEATURES
- TYPES OF WINDOW
- TOP HUNG
- FEATURES OF A TOP HUNG ALUMINIUM WINDOW
- SIDE HUNG
- FEATURES OF THE ALUMINIUM SIDE HUNG CASEMENT WINDOWS
- AUTOMATIC SLIDING
- ADVANTAGES
- 1. THERMAL PERFORMANCE:
- 2. DURABILITY AND LOW MAINTENANCE:
- 3. AFFORDABILITY:
- 4. DESIGN FLEXIBILITY:
- 5. FINISHES:
- 6. RECYCLEBILITY:
- DISADVANTAGES
- TYPES OF GLASS USED FOR ALUMINIUM DOORS AND WINDOW
- TYPES OF GLASSES
- APPLICATION AND USES
- IT IS USED IN FOLLOWING
- (B) FOR UPVC DOOR AND WINDOW
- UPVC WINDOWS DESIGNS & STYLES:
- SLIDING WINDOW
- THE SLIDING SYSTEM CAN BE CATEGORIZED AS
- THE VARIOUS DESIGNS AVAILABLE FOR IN SLIDING WINDOWS ARE AS FOLLOWS:
- OPENABLE WINDOW
- THERE ARE VARIOUS OPTIONS IN THESE WINDOWS LIKE
- UPVC DOOR
- THERE ARE 2 TYPES OF DOORS AVAILABLE
- OPENABLE DOOR
- DESIGNS OF
- SLIDING DOOR
- DESIGNS OF
- FRENCH DOOR
- UPVC DOORS DESIGNS & STYLES:
- DOOR / WINDOW COMPONENTS
- ADVANTAGES AND BENEFITS OF UPVC DOORS & UPVC WINDOWS:
- ADVANTAGES:
- 1. DURABLE AND STURDY
- 2. EASY TO MAINTAIN
- 3. INSULATION AND ENVIRONMENTALLY FRIENDLY
- 4. ENHANCED SECURITY AND HAZARD RESISTANT
- 5. PRICING
- DISADVANTAGES:
- 1. STRUCTURAL INTEGRITY
- 2. CUSTOMIZATION
- 3. LONG-LASTING APPEAL
- THE BENEFITS OF USING UPVC DOORS & WINDOWS ARE AS FOLLOWS
- USES AND APPLICATION
- FEATURES
- PROPERTIES
- PHYSICAL PROPERTIES
- MECHANICAL PROPERTIES
- INDOBOND PANEL DIMENSION
- ADVANTAGES OF ALUMINUM COMPOSITE PANELS
- USES & APPLICATION
- WIDE APPLICATION
- THE IMPLEMENTATION
- B.I.S. SPECIFICATION
- (A) FOR ALUMINUM DOOR AND WINDOW
- (B) FOR PUVC DOOR AND WINDOW
- PROCESS FLOW CHART
- (A) FOR ALUMINIUM
- PROCESS FLOW CHART FOR DOOR
- MANUFACTURING PROCESS
- (A) FOR ALUMINIUM
- MANUFACTURING PROCESS OFSLIDING DOORS
- (1) ANODISING
- PROCESS:
- FINISHING THE WORK:
- (2) CRITICAL INSPECTION
- (3) CUTTING
- (4) MACHINING
- (5) FABRICATION
- (6) CHECK POINT
- (7) FITTING GASKETS
- (8) BEADING
- (9) TEST RIG
- PROCESS FLOW CHART FOR WINDOW
- FABRICATION OF ALUMINIUM WINDOW
- FABRICATION AND ASSEMBLY OF WINDOW FRAME
- PROCESS OF ASSEMBLY
- ASSEMBLY
- ASSEMBLY OF ALUMINIUM GLASS WINDOW
- GLAZING
- PROTECTION
- LABELLING
- TESTING
- PROCESS FLOW CHART FOR GLASS SHEET
- PROCESS OF GLASS SHEET
- PROCESSING
- CUTTING
- EDGING
- HEAT TREATMENT
- PROCESSING FACILITIES
- GLAZING
- SANDBLASTED
- (B) PROCESS FLOW CHART FOR UPVC
- MANUFACTURING PROCESS FOR UPVC DOOR AND WINDOW
- FABRICATION/MANUFACTURING PROCESS FOR UPVC WINDOWS & DOORS
- CUTTING TO SIZE
- MILLING & DRILLING
- REINFORCEMENT
- WELDING
- CORNER CLEANING & TRIMMING
- AIR TIGHTENING
- HARDWARE & GLASS FITTING
- PACKING & TRANSPORTATION
- PROCESS FLOW CHART
- MANUFACTURING PROCESS
- COIL COATING LINES
- (1) UNCOILING AND STRIP JOINING
- (2) TENSION LEVELLING
- (3) ENTRY ACCUMULATOR
- (4) PRETREATMENT
- (5) COATING
- (6) DRYING AND STOVING OVENS
- THE MAIN FEATURES OF OVEN ARE:
- (7) EXIT SECTION AND RE-COILING
- QUALITY CONTROL
- QUALITY
- A. PRE-PRODUCTION INSPECTION
- ALUMINIUM
- PLASTIC GRANULES
- ADHESIVE FILM
- PROTECTIVE FILM
- FOLLOWING TEST ARE CONDUCTED ON THE FINISHED
- ALUMINIUM COMPOSITE PANELS
- MARKET POSITION
- INDUSTRY TRENDS
- INDIAN DOORS MARKET, BY PRODUCT
- INDIAN DOORS MARKET, BY MATERIAL
- INDIAN DOORS MARKET, BY APPLICATION
- INDIAN DOORS MARKET, BY STATES
- COMPETITIVE MARKET SHARE
- INDIAN DOORS INDUSTRY BACKGROUND
- INDIA UPVC DOORS AND WINDOWS MARKET
- TRADE SCENARIO
- COMPETITION SCENARIO IN INDIA UPVC DOORS AND WINDOWS MARKET
- FUTURE PROJECTIONS AND OUTLOOK FOR INDIA UPVC DOORS AND WINDOWS MARKET
- CHANGING FACE OF THE INDIAN FENESTRATION INDUSTRY
- UPVC OR WOOD?
- INNOVATION AND TECHNOLOGICAL UPGRADATION
- INDUSTRY PROSPECTS
- DOORS MARKET BY MATERIAL
- ACP INDUSTRY SCENARIO AND SCOPE FOR NEW UNITS
- ALUMINUM COMPOSITE PANEL MARKET ANALYSIS BY PRODUCT
- INDUSTRY INSIGHTS
- U.S. ALUMINUM COMPOSITE PANELS MARKET, BY PRODUCT 2014 - 2025 (USD MILLION)
- PRODUCT INSIGHTS
- APPLICATION INSIGHTS
- REGIONAL INSIGHTS
- COMPETITIVE INSIGHTS
- PLANT LAYOUT
- SUPPLIERS OF ALUMINIUM DOORS AND WINDOW
- SUPPLIERS OF UPVC DOOR AND WINDOW
- SUPPLIERS OF ACP PANELS
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF ALUMINIUM EXTRUSION SECTIONS
- SUPPLIERS OF GLASS SHEET
- SUPPLIERS OF ANODISING CHEMICAL
- SUPPLIERS OF ALUMINIUM WINDOW FITTING
- SUPPLIERS OF ALUMINIUM DOOR FITTING
- SUPPLIERS OF PVC FELT MATERIAL
- SUPPLIERS OF PACKING MATERIALS
- SUPPLIERS OF UPVC PROFILE
- SUPPLIERS OF G.I REINFORCEMENT
- SUPPLIERS OF HARDWARE AND ACCESSORIES
- SUPPLIERS OF CLEAR GLASS
- SUPPLIERS OF LAMINATED PARTICLE BOARD
- SUPPLIERS OF MDF BOARD
- SUPPLIERS OF WPC BOARD
- SUPPLIERS OF EDGE BANDING
- SUPPLIERS OF SOLID FURNITURE WOOD
- SUPPLIERS WOOD SCREWS
- SUPPLIERS OF WOOD ADHESIVE
- SUPPLIERS OF LACQUER THINNER
- SUPPLIERS OF WOOD SEALER
- SUPPLIERS OF ALUMINIUM COIL
- SUPPLIERS OF PE GRANULES
- SUPPLIERS OF ADHESIVE FILM
- SUPPLIERS OF PVDF
- SUPPLIERS OF PRIMER
- SUPPLIERS OF CHROMATE CHEMICALS
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF ALUMINIUM DOOR AND WINDOW MAKING MACHINES
- SUPPLIERS OF COMPLETE PLANT OF UPVC DOOR AND WINDOW
- SUPPLIERS OF ACP PRODUCTION LINE
- SUPPLIERS OF DG SETS
- SUPPLIERS OF EOT CRANE
- SUPPLIERS OF POWER TRANSFORMERS
- SUPPLIERS OF ELECTRICAL PANEL
- SUPPLIERS OF ELECTRIC MOTOR
- SUPPLIERS OF COOLING TOWER
- SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
- SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
- SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
- SUPPLIERS OF AIR COMPRESSORS
- SUPPLIERS OF PLATFORM WEIGHING MACHINE
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF SUPPLIERS OF SHOT BLASTING MACHINE
- SUPPLIERS OF JIGS AND FIXTURE
- SUPPLIERS OF SUBMERSIBLE WATER PUMP
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
The main products include aluminium doors, windows, ventilators, glazing systems and related fabricated products. The project covers several door configurations such as sliding, folding, hinged, pivot, bi-fold and automatic sliding doors, along with window types including top-hung, side-hung and automatic sliding systems. It also covers glass processing, glazing, fittings, gaskets, beading and associated fabrication and assembly operations.
Aluminium is widely used because it combines low weight with strength, corrosion resistance, durability and ease of fabrication. It can be formed into different profiles and finished in various ways to meet architectural requirements. Aluminium doors and windows also require comparatively low maintenance and provide an attractive appearance. These characteristics make the material suitable for residential, commercial, institutional and industrial buildings where both functional performance and appearance are important.
The manufacturing process generally involves inspection, cutting, machining, fabrication, gasket fitting, beading, assembly, glazing, protection, labelling and testing. Depending on the product, aluminium sections may also undergo anodising or other finishing operations. Window production includes frame fabrication and assembly, while glass processing can involve cutting, edging, heat treatment and glazing. Quality checkpoints and testing are incorporated to verify dimensional accuracy, assembly and finished-product performance.
Aluminium and uPVC offer different combinations of structural performance, appearance, insulation and customization. Aluminium is lightweight, strong, durable and highly adaptable to fabricated designs, while uPVC is valued for durability, ease of maintenance and insulation characteristics. The appropriate material depends on the building application, required design, performance expectations, budget and installation requirements. The project report covers product types, components, advantages, disadvantages and manufacturing processes for both materials.
Major stages include cutting profiles to size, milling and drilling, reinforcement, welding, corner cleaning and trimming, air tightening, hardware and glass fitting, and final packing and transportation. Proper sequencing is important for dimensional accuracy, structural integrity, smooth operation and product quality. The process also requires suitable hardware, reinforcement materials and glazing components according to the design and intended application of the finished door or window.
Glass selection depends on the required architectural, safety, thermal, visual and functional characteristics of the installation. The project report includes glass types and applications as well as processing operations such as cutting, edging, heat treatment, glazing and sandblasting. In practice, the glazing specification should be selected according to the door or window design, building requirements, applicable standards and the performance expected from the completed fenestration system.
A manufacturing unit should consider plant capacity, land and building requirements, machinery, working capital, raw materials, utilities, quality control, material handling, plant layout and supplier availability. The project should also provide suitable fabrication, machining, glazing and finishing facilities based on the intended product range. Market demand, product mix, workforce requirements, safety provisions and applicable standards are additional considerations for developing an efficient and commercially viable manufacturing operation.
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