Industry Overview
Aluminium extrusion is a plastic deformation process in which a billet is forced through a die opening to produce components with a smaller and controlled cross-sectional profile. The process is an indirect-compression method where compressive forces developed between the billet, container, and die help reduce cracking and support the breakdown of cast structures. Extrusion may be carried out through hot, cold, or warm processes depending on the alloy characteristics and production requirements.
The success of aluminium extrusion depends on several interconnected factors, including profile shape, alloy composition, extrusion ratio, tongue ratio, tolerance requirements, surface finish, scrap ratio, temperature, pressure, and extrusion speed. Hot extrusion involves preheating the billet to improve plastic deformation, while controlled temperatures and pressures are essential for achieving accurate dimensions and quality surfaces. Lower extrusion temperatures generally improve surface quality and dimensional accuracy but require higher pressures.
Aluminium extrusion is widely used because of its ability to produce complex profiles with desirable mechanical properties. Proper control of billet temperature, metal flow, and processing conditions ensures improved product quality, dimensional consistency, and optimum performance of extruded sections.
Cost Estimation
| Plant Capacity | 36.3637 MT/Day |
|---|---|
| Land & Building (12,000 sq.mt.) | Rs. 9.25 Cr |
| Plant & Machinery | Rs. 28.72 Cr |
| Working Capital for 2 Months | Rs. 26.80 Cr |
| Total Capital Investment | Rs. 65.88 Cr |
| Rate of Return | 46% |
| Break Even Point | 38% |
Content Index
- INTRODUCTION
- FACTORS AFFECTING EXTRUSION
- ADVANTAGES OF THE EXTRUSION PROCESS:
- TYPES OF EXTRUDED PROFILES
- CLASSIFICATION OF ALUMINIUM EXTRUSION
- (A) DIRECT (FORWARD) EXTRUSION
- TRADITIONALLY, THE PROCESS HAS BEEN DESCRIBED AS HAVING THREE DISTINCT REGIONS
- (B) INDIRECT (BACKWARD) EXTRUSION
- (C) HOT EXTRUSION
- (D) COLD EXTRUSION AND WARM EXTRUSION
- PROPERTIES
- PROPERTIES OF ALUMINIUM
- WEIGHT
- STRENGTH
- LINEAR EXPANSION
- MACHINING
- FORMABILITY
- CONDUCTIVITY
- JOINING
- REFLECTIVITY
- SCREENING EMC
- CORROSION RESISTANCE
- NON-MAGNETIC MATERIAL
- ZERO TOXICITY
- USES AND APPLICATION
- PROCESS FLOW CHART
- MANUFACTURING PROCESS
- ENVIRONMENTAL MONITORING PROGRAM
- QUALITY CONTROL
- DESCRIPTION OF EXTRUSION PRESS
- GLOBAL ALUMINIUM CONSUMPTION
- GLOBAL ALUMINIUM EXTRUSION MARKET
- PLANT LAYOUT
- ALUMINIUM EXTRUSION SECTIONS
- SUPPLIERS OF ALUMINIUM PROFILE
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF PLANT AND MACHINERY
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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