Industry Overview
Aluminum is one of the most abundant minerals in the earth’s crust, although it is rarely found in its pure form. It is primarily extracted from bauxite, a mineral that is mined in various regions across the world. The commercial production of aluminum became economically feasible after the development of suitable processing methods in 1888.
The aluminum production process begins with the crushing and treatment of bauxite to remove impurities such as clay and silica. The refined material is processed through chemical and thermal operations to produce alumina, a powdery compound consisting of oxygen and aluminum. Alumina is further processed through smelting and alloying to produce aluminum suitable for industrial applications.
Aluminum extrusion is an important manufacturing process that transforms aluminum alloys into products with specific cross-sectional profiles. The process involves heating aluminum billets and forcing them through a die to produce shapes such as rods, bars, tubes, and customized profiles. Due to its lightweight, strength, durability, corrosion resistance, and design flexibility, extruded aluminum is widely used in construction, automotive, aerospace, and consumer product industries.
Extrusion may be performed through hot or cold processes depending on the alloy and production requirements. Factors such as billet temperature, extrusion speed, alloy composition, extrusion ratio, shape complexity, tolerance, and surface finish influence the quality and cost of extruded products. Proper process control ensures dimensional accuracy, improved surface quality, and optimum mechanical properties.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 100MT/Day |
| Land & Building (12000 sq.mt.) | Rs. 10.10 Cr |
| Plant & Machinery | Rs. 15.55 Cr |
| Working Capital for 2 Month | Rs. 133.24 Cr |
| Total Capital Investment | Rs. 159.57 Cr |
| Rate of Return | 32% |
| Break Even Point | 33% |
Content Index
- INTRODUCTION
- ABOUT ALUMINUM
- ALUMINUM EXTRUSION FEATURES & BENEFITS
- TYPES OF EXTRUDED PROFILES
- CLASSIFICATION OF ALUMINIUM EXTRUSION
- PROPERTIES
- PROPERTIES OF ALUMINIUM
- USES AND APPLICATION
- APPLICATION
- B.I.S. SPECIFICATION
- MATERIAL COMPARISONS:
- TYPICAL TOOLING COST CHART
- TYPICAL TOOLING LEAD TIMES CHART
- ALUMINUM EXTRUSION VS ROLL FORMED STEEL, COPPER EXTRUSIONS
- ALUMINUM EXTRUSION VS MOLDED PLASTIC, WOOD, VINYL
- MANUFACTURING PROCESS
- FOR ALUMINIUM BILLET
- PROCESS FLOW CHART
- FOR ALUMINIUM EXTRUSION
- METHODS OF SORTING
- TEMPERATURE CONTROL
- (4) DEGASSING (MELT TREATMENT)
- (5) INGOT CASTING
- (6) QUALITY CONTROL
- (5) EMISSIONS AND CONTROLS
- ENVIRONMENT MANAGEMENT
- MARKET POSITION
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- UTILITIES
- INDIAN MANUFACTURING INDUSTRY
- SWOT ANALYSIS
- ORGANIZATION CHART
- PLANT LATOUT
- IMPLEMENTATION SCHEDULE
- ADDRESSES OF RELEVANT GOVERNMENT OFFICES
- ADDRESSES OF FINANCIAL INSTITUTIONS
- KEY REGULATIONS AND POLICIES
- INDUSTRY SPECIFIC REGULATIONS
- ENVIRONMENT LAWS AND REGULATIONS
- INDUSTRIAL, EMPLOYMENT AND LABOUR LAWS
- INTELLECTUAL PROPERTY LAWS
- FOREIGN TRADE REGULATIONS
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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