Detailed Project Report (DPR) on assembling plant of passengers evs (electrical cars)

Detailed Project Report (DPR) on assembling plant of passengers evs (electrical cars)
Code #3549
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India
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Industry Overview

An electric car (EV) is an automobile powered by one or more electric motors using electrical energy stored in rechargeable batteries or another energy storage device. Unlike conventional gasoline vehicles, electric cars do not require a fuel tank or exhaust system for propulsion. Their battery packs supply electrical energy to the vehicle's systems, including the electric motor, lights and wipers.

The three main components of an electric car are the electric motor, controller and battery. When the vehicle is switched on, electrical current flows from the battery to the controller, which regulates the power delivered to the motor. Depending on the motor and vehicle design, electric cars may use DC brushless, AC induction or permanent magnet motors. The electric motor converts electrical energy into mechanical energy that moves the vehicle.

Electric vehicles share many systems with conventional automobiles, including climate control, brakes, transmission-related components and airbags, while their propulsion system differs substantially. The report covers electric-car operation, battery technologies, charging, manufacturing and assembly, quality control, applicable automotive standards, market developments, charging infrastructure, battery developments, policy support, future prospects and suppliers of major vehicle components and equipment.

Cost Estimation

Particulars Value
Plant Capacity 40 Nos/Day
Land & Building (5000 sq.mt) Rs. 6.05 Cr
Plant & Machinery Rs. 2.67 Cr
Working Capital for 1 Month Rs. 69.36 Cr
Total Capital Investment Rs. 78.62 Cr
Rate of Return 72%
Break Even Point 20%

Content Index

  • INTRODUCTION
  • SIZE AND COST OF BATTERY FOR ELECTRIC CAR
  • HOW ELECTRIC CARS WORK
  • WORKING OF AN ELECTRIC CAR
  • TYPES OF BATTERIES
  • CHARGING OF ELECTRIC VEHICLES (EV)
  • DIFFERENCE BETWEEN ELECTRIC ENGINE AND GASOLINE ENGINE
  • ADVANTAGES OF AN ELECTRIC CAR
  • DISADVANTAGES OF AN ELECTRIC CAR
  • CURRENT CHALLENGES WITH ELECTRIC CARS
  • B.I.S. SPECIFICATION
  • PROCESS FLOW CHART
  • ASSEMBLING PROCESS OF ELECTRIC CAR
  • ELECTRIC AUTOMOBILE
  • RAW MATERIALS
  • DESIGN
  • THE MANUFACTURING
  • PROCESS
  • BODY SHOP
  • GENERAL ASSEMBLY OF ELECTRICAL CAR
  • ASSEMBLING OF ELECTRIC CAR
  • THERE ARE 6 MAIN PARTS YOU NEED:
  • THE STEPS WOULD BE SOMETHING LIKE THIS:
  • QUALITY CONTROL
  • AUTOMOTIVE INDUSTRY STANDARDS (AIS-038)
  • BATTERY OPERATED VEHICLES – REQUIREMENTS FOR CONSTRUCTION AND FUNCTIONAL SAFETY
  • ACCESS PROBES FOR THE TESTS FOR PROTECTION OF PERSONS
  • JOINTED TEST FINGER
  • MEASUREMENT OF THE INSULATION RESISTANCE USING THE TRACTION BATTERY
  • HOSE NOZZLE FOR THE TEST FOR PROTECTION AGAINST WASHING
  • COMMITTEE COMPOSITION AUTOMOTIVE INDUSTRY STANDARDS COMMITTEE
  • MARKET POSITION
  • NEW ELECTRIC VEHICLE SALES
  • VEHICLE STOCK
  • CHARGERS
  • POLICY SUPPORT
  • VEHICLES
  • BATTERY DEVELOPMENTS AND COST REDUCTIONS
  • OUTLOOK
  • VEHICLE UPTAKE
  • MATERIALS DEMAND
  • CARS AND LIGHT COMMERCIAL VEHICLES
  • SALES AND MARKET SHARES
  • MARKET DRIVERS
  • TABLE 2.5 • OEM ANNOUNCEMENTS RELATED TO ELECTRIC CARS
  • ELECTRIC VEHICLE SUPPLY EQUIPMENT (EVSE)
  • BATTERIES - CURRENT STATUS
  • MANUFACTURING CAPACITY
  • BATTERY SIZE
  • CHARGING SPEED
  • TECHNOLOGY DEVELOPMENT PROSPECTS
  • OUTLOOK TO 2030
  • DEFINITION OF THE SCENARIOS
  • ELECTRIC VEHICLES
  • GLOBAL RESULTS
  • TWO- AND THREE-WHEELERS
  • LIGHT-DUTY VEHICLES
  • NEW POLICIES SCENARIO
  • EV30@30 SCENARIO
  • MATERIAL DEMAND
  • NEW ELECTRIC CAR SALES
  • MARKET SHARE OF ELECTRIC CARS
  • ELECTRIC VEHICLE SUPPLY EQUIPMENT STOCK
  • MARKET DEMAND
  • CHINA LEADS THE WORLD IN ELECTRIC VEHICLE SALES
  • FUTURE OF ELECTRIC CARS IN INDIA
  • THESE STOCKS WILL BE THE MULTIBAGGER STOCKS BECAUSE:
  • MANUFACTURERS OF ELECTRIC CAR PRODUCING COMPANIES
  • 1) MAHINDRA:
  • 2) TATA MOTORS:
  • 3) ASHOK LEYLAND
  • 4) HERO MOTOCORP
  • 5) OK PLAY INDIA LTD
  • 6) JBM AUTO
  • 7) GOLDSTONE INFRATECH
  • LITHIUM-ION BATTERIES MAKER COMPANIES
  • 1) EXIDE INDUSTRIES
  • 2) AMARA RAJA
  • 3) EON ELECTRIC
  • COMPANIES WHO IS MAKING CHARGING STATION
  • 1) OLA AND INDIAN OIL
  • 2) NTPC
  • 3) TATA POWER
  • ELECTRIC VEHICLES STOCKS: MULTIBAGGER STOCKS FOR 2020
  • CHALLENGES-
  • CHARGE STATION INSTALLED IN A PETROL PUMP.
  • WHAT THE GOVERNMENT IS DOING NOW AND PLANNING TO DO IN FUTURE
  • THERE HAS BEEN INSTANT MOVES, SINCE LAST YEAR WHEN GOI REALIZED THEY'RE LAGGING BEHIND ACHIEVING THE GOAL THEY SET FOR 2030.
  • 1. HYUNDAI KONA ELECTRIC
  • 2. NISSAN LEAF
  • 3. TATA TIAGO ELECTRIC
  • 4. TATA NANO EV
  • FUTURE OF EV CARS
  • HERE ARE THE UPCOMING ELECTRIC CARS IN INDIA:
  • ELECTRIC VEHICLES
  • GADKARI’S PROJECTIONS MAY BE AMBITIOUS
  • SHIFT TO EVS WILL HAPPEN
  • WHAT ABOUT INFRASTRUCTURE
  • AN OPPORTUNITY FOR INDIA
  • ELECTRIC CARS IN INDIA: PRESENT, PROBLEMS AND FUTURE
  • PRESENT
  • PROBLEMS
  • NAGPUR TO BECOME INDIA'S FIRST CITY WITH ALL-ELECTRIC CAB FLEET
  • FUTURE
  • CARDEKHO OPINION
  • PLANT LAYOUT
  • MANUFACTURERS/SUPPLIERS OF ELECTRIC CAR
  • SUPPLIERS OF RAW MATERIALS
  • SUPPLIERS OF MOTOR
  • SUPPLIERS OF BATTERY PACK
  • SUPPLIERS OF MOTOR CONTROLLER
  • SUPPLIERS OF CHASSIS FRAME
  • SUPPLIERS OF REAR AXLE
  • SUPPLIERS OF DIFFERENTIAL
  • SUPPLIERS OF WHEEL
  • SUPPLIERS OF BATTERY CHARGER
  • SUPPLIERS OF LIGHT ASSEMBLY
  • SUPPLIERS OF BRAKES
  • SUPPLIERS OF CHASSIS
  • SUPPLIERS OF CAR BODY
  • SUPPLIERS OF CAR WHEEL RIM
  • SUPPLIERS OF CAR TYRES
  • SUPPLIERS OF STEERING
  • SUPPLIERS OF EQUIPMENTS
  • SUPPLIERS OF ASSEMBLY LINE
  • EOT CRANE
  • POWER TRANSFORMER
  • ELECTRICAL PANEL
  • ELECTRIC MOTOR
  • AIR POLLUTION CONTROL EQUIPMENTS
  • AIR CONDITIONING EQUIPMENTS
  • AIR COMPRESSORS
  • MATERIAL HANDLING EQUIPMENTS
  • FIRE FIGHTING EQUIPMENTS
  • SHOT BLASTING MACHINE
  • JIGS AND FIXTURE
  • SUBMERSIBLE WATER PUMP

Appendix

  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

An electric car is a vehicle powered by one or more electric motors using energy stored in rechargeable batteries. Unlike conventional gasoline vehicles, an electric car does not require a fuel tank or exhaust system for propulsion. The battery supplies electrical energy to the vehicle's propulsion system and other electrical functions. The report also describes the electric motor, controller and battery as the three main components involved in converting stored electrical energy into mechanical energy for vehicle movement.

An electric car works by transferring electrical energy from its rechargeable battery through a controller to an electric motor. The controller regulates the amount of power supplied to the motor according to the driver's accelerator input. The motor converts electrical energy into mechanical energy, which moves the vehicle. The report explains that potentiometers connected between the accelerator and controller communicate the required power level, allowing the controller to adjust the motor output as the accelerator position changes.

The three main components identified in the report are the electric motor, controller and battery. The battery stores electrical energy, while the controller regulates the power supplied to the motor. The electric motor converts electrical energy into mechanical energy to propel the vehicle. Electric cars also contain systems found in conventional vehicles, such as brakes, climate controls and airbags, although their propulsion architecture differs from gasoline-powered automobiles.

The report identifies three types of electric motors used in electric vehicles: DC brushless motors, AC induction motors and permanent magnet motors. These motor technologies provide different operating characteristics and can be selected according to the vehicle's design requirements. The report specifically associates DC brushless motors with top speed and AC induction motors with acceleration, while permanent magnet motors are also identified as a motor option for electric vehicles.

An electric car manufacturing project can cover vehicle design, raw materials, battery technology, motor and controller systems, manufacturing, body-shop operations, assembly, quality control and automotive standards. The report also covers charging infrastructure, market position, battery developments, electric vehicle supply equipment, future outlook, plant layout and suppliers for components such as motors, battery packs, chassis, brakes, wheels, chargers and steering systems.

Batteries are essential because they store and supply the electrical energy required to operate an electric vehicle. The stored energy is delivered through the controller to the electric motor and also supports other vehicle functions. The report discusses battery types, battery size, charging speed, manufacturing capacity, battery developments and cost reductions as important areas in electric vehicle technology and market development.

An electric car manufacturing plant requires a range of vehicle components, production equipment and utility systems. The report includes supplier categories for raw materials, motors, battery packs, motor controllers, chassis frames, axles, differentials, wheels, chargers, lights, brakes, bodies, tyres and steering systems. It also identifies equipment such as assembly lines, EOT cranes, power transformers, electrical panels, air compressors, material handling equipment, fire-fighting equipment, shot blasting machines, jigs and fixtures, and submersible water pumps.

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