Industry Overview
Printed Circuit Boards (PCBs) are the foundation of modern electronic devices, providing both mechanical support and electrical connectivity for electronic components. A PCB is typically manufactured from fiberglass, composite epoxy, or other laminate materials, with conductive copper pathways etched onto the surface to interconnect components such as resistors, transistors, and integrated circuits. These conductive tracks, pads, and related features enable reliable electrical performance while maintaining compact circuit designs.
Multilayer PCBs are advanced circuit boards that consist of three or more conductive layers separated by insulating materials. By increasing the number of conductive layers, they provide additional routing space for complex electronic circuits while supporting higher component density and improved electrical performance. Although multilayer boards can theoretically contain a very high number of layers, designs with four to eight layers are the most commonly used across a wide range of industrial and commercial applications.
Most multilayer PCBs are manufactured as rigid boards because producing highly reliable flexible multilayer constructions is significantly more challenging. As circuit complexity increases, additional layers allow designers to optimize signal routing, power distribution, and overall board performance. The number of layers can be customized according to specific application requirements, making multilayer PCBs suitable for sophisticated electronic products that demand compact size, enhanced functionality, and dependable operation.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 3333.334 sq.mt./Day |
| Land & Building (4000 sq.mt.) | Rs. 2.80 Cr |
| Plant & Machinery | Rs. 22.50 Cr |
| Working Capital for 1 Month | Rs. 33.68 Cr |
| Total Capital Investment | Rs. 59.87 Cr |
| Rate of Return | 59% |
| Break Even Point | 29% |
Content Index
- INTRODUCTION
- TYPES OF PCB
- 1. SINGLE-SIDED
- ADVANTAGES OF SINGLE-SIDED PCBS INCLUDE:
- 2. DOUBLE-SIDED
- ADVANTAGE AND APPLICATION OF MULTILAYER PCB
- SOME ADVANTAGES OF MULTILAYER PCB OVER OTHER TYPES:
- DIFFERENT APPLICATIONS OF MULTILAYER PCB
- B.I.S. SPECIFICATION
- THE INDIAN STANDARDS RELEVANT TO PCBS ARE:-
- FOR MORE INFORMATION CONTACT AT:
- COMPONENT OF MULTILAYER PCB
- THERE ARE 4 MAIN COMPONENTS OF MULTILAYER PCB AS FOLLOWS:
- 1. SUBSTRATE:
- 2. COPPER LAYER:
- 3. SOLDER MASK:
- 4. SILKSCREEN:
- GUIDE OF MANUFACTURING MULTILAYER PCB
- 1. DESIGNING
- 2. PHOTO PLOTTING
- 3. IMAGING AND DEVELOP OR ETCH
- 4. AUTOMATED OPTICAL INSPECTION
- 5. OXIDE
- 6. LAMINATION
- 7. DRILLING
- 8. ELECTROLESS COPPER DEPOSITION
- 9. DRY FILM OUTER LAYER
- 10. PLATE
- 11. STRIPING AND ETCHING
- 12. SOLDER MASK AND LEGEND
- 13. SURFACE FINISH
- MULTILAYER PCB
- SEQUENCES IN MULTILAYER PCB
- MATERIAL ISSUE
- INNER LAYER
- INNER LAYER ETCH
- INNER LAYER AOI
- LAMINATION
- DRILLING
- ELECTROLESS AND PANEL PLATING
- PTH/ELECTROLESS
- PANEL PLATING
- OUTER LAYER IMAGE
- OUTER LAYER IMAGE
- PATTERN PLATE
- PATTERN PLATE
- OUTER LAYER ETCH
- OUTER LAYER ETCH
- OUTER LAYER AOI
- VIA HOLE PLUGGING
- SOLDERMASK
- SURFACE FINISHES
- SURFACE FINISHES
- PROFILE
- ELECTRICAL TEST
- FINAL INSPECTION
- MULTILAYER PCB FABRICATION
- THE BARE PRINTED CIRCUIT BOARD AFTER FABRICATION
- BEFORE PARTS ARE ASSEMBLED TO IT
- BUILDING UP THE INNER LAYERS OF THE CIRCUIT BOARD
- LAMINATING THE MULTILAYER BOARD TOGETHER
- FINALIZING THE BOARD WITH THE FINISHING TOUCHES
- PROCESS FLOW DIAGRAM
- TECHNICAL DETAILS IN PCB MANUFACTURE
- STEP 1 – THE DESIGN
- STEP 2 – PRINTING THE DESIGN
- STEP 3 – CREATING THE SUBSTRATE
- STEP 4 – PRINTING THE INNER LAYERS
- STEP 5 – ULTRAVIOLET LIGHT
- STEP 6 – REMOVING UNWANTED COPPER
- STEP 7 – INSPECTION
- STEP 8 – LAMINATING THE LAYERS
- STEP 9 – PRESSING THE LAYERS
- STEP 10 – DRILLING
- STEP 11 – PLATING
- STEP 12 – OUTER LAYER IMAGING
- STEP 13 – PLATING
- STEP 14 – ETCHING
- STEP 15 – SOLDER MASK APPLICATION
- STEP 16 – SILKSCREENING
- STEP 17 – SURFACE FINISH
- STEP 18 – TESTING
- MANUFACTURING PROCESS OF PCB
- 1. RAW MATERIALS
- 2. PANELIZATION
- SOME GUIDELINES FOR PANELIZATION ARE SIMPLE FOR EXAMPLE
- WITH ROUTED PANELS:
- BUT:
- AS WITH ALL TECHNICAL SUBJECTS, EXCEPTIONS ABOUND. FOR EXAMPLE:
- THIS IS POSSIBLE WITH SOME RESTRICTIONS:
- PANELIZATION OF PCBS
- 3. ETCHING
- THE TWO PROCESSING METHODS USED TO PRODUCE A DOUBLE-SIDED
- PWB WITH PLATED THROUGH HOLES.
- CHEMICAL ETCHING
- PCBS IN PROCESS OF HAVING COPPER PATTERN PLATED, NOTICE
- THE BLUE DRY FILM RESIST
- 4. LAMINATION
- 5. DRILLING
- 6. EXPOSED CONDUCTOR PLATING & COATING
- SOLDER RESIST
- 7. SCREENING
- 8. ASSEMBLY
- THE COMPONENTS THAT ARE ASSEMBLED IN THE BOARD INCLUDE:
- PCB WITH TEST CONNECTION PADS
- AFTER THE BOARD HAS BEEN POPULATED IT MAY BE TESTED IN
- A VARIETY OF WAYS:
- 1. SURFACE MOUNT TECHNOLOGY
- SURFACES MOUNT COMPONENTS INCLUDING RESISTORS,
- TRANSISTORS AND AN INTEGERATED CIRCUITS
- ASSEMBLY TECHNIQUES
- REWORK
- 2. THROUGH HOLE TECHNOLOGY
- CHARACTERISTICS
- 9. TESTING
- 10. CUTTING INDIVIDUAL PCBS FROM THE PRODUCTION PANEL
- 11. FINAL INSPECTION
- 12. PROTECTION & PACKAGING
- ANTISTATIC
- RAPID GROWTH OF PCB INDUSTRY IN INDIA
- GLOBAL PCB MARKET
- INDIAN PCB MARKET
- PCB MARKET SEGMENT
- PCB LAMINATE TYPES
- CHALLENGES FACED BY INDIAN PCB INDUSTRY
- MARKET OVERVIEW OF PCB
- SOME OF THESE KEY PLAYERS INCLUDE:
- SUPPLIERS OF PCB BOARD
- SUPPLIERS OF PCB
- ADDRESSES OF RAW MATERIAL SUPPLIERS
- SUPPLIERS OF COPPER FOIL
- SUPPLIERS OF FIBRE GLASS EPOXY SHEET
- SUPPLIERS OF SILK SCREEN
- SUPPLIERS OF ETCHING CHEMICALS AND CLEANINGPCB CHEMICALS
- SUPPLIERS OF PRINTING INK
- SUPPLIERS OF BARE PCB BOARD
- SUPPLIERS OF SOLDER PASTE
- SUPPLIERS OF SURFACE MOUNTED DEVICES
- ADDRESSES OF PLANT AND MACHINERY
- SUPPLIERS OF AUTOMATED PLOTTER
- SUPPLIERS OF EXPOSURE SYSTEM
- SUPPLIERS OF ETCHING CENTRE
- SUPPLIERS OF CNC PCB DRILLING MACHINE
- SUPPLIERS OF PCB CUTTING MACHINE
- SUPPLIERS OF PCB CLEANING MACHINE
- SUPPLIERS OF UV PCB CURRING MACHINE & SCREEN PRINTING MACHINE
- SUPPLIERS OF DRY FILM LAMINATING MACHINE
- SUPPLIERS OF COPPER PLATING MACHINE
- SUPPLIERS OF PLATING THICKNESS GAUGE
- SUPPLIERS OF PCB TESTING EQUIPMENT
- SUPPLIERS OF PCB ASSEMBLING PLANT
- SUPPLIERS OF AUTOMATIC OPTICAL INSPECTION EQUIPMENT
- SUPPLIERS OF AUTOMATIC XRAY INSPECTION MACHINE
- SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
- SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
- SUPPLIERS OF PLATEFARM WEIGHING MACHINE
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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