Detailed Project Report (DPR) on automatic besan mill

AUTOMATIC BESAN MILL
[CODE NO.3141]  

The besan is suitable for the preparation of Sev, boondi and similar products.

Fried foods are enjoyed for their special taste and textural qualities. Several cereal and legume based products are well known and among them chickpea or Bengal gram is consumed to a larger extent as several types fried snacks.

"Besan" is the choice base for several traditional deep-fried sweet and savory products. The traditional producers of these products recognize that some of these products need a particular type of flour, and hence look for specific types of besan for the preparation of different products, though this is generally not available. Generally besan is prepared by grinding Bengal gram dhal in commercial units like plate mill, burr type stone mill or hammer mill (by adjusting the machine parameters like speed and clearance between grinding plates). Sev is a dough-based product prepared after addition of other ingredients like salt, turmeric powder, jeera powder, chili powder etc. to the flour & preparation of the dough of the appropriate consistency. Dough is extruded through a die (generally 1-2 mm dia) directly into the heated oil and deep fat fried till an yellowish-brown coloured crunchy product is obtained. Boondi is made from Chickpea / Bengal gram flour as globules by passing a batter of thick consistency through a perforated ladle "boondi jhara" and deep fat frying in oil.

Boondi is a primary product which is further processed to sweet boondi by surface coating/sprinkling of powdered sugar along with flavoring, or made into 'Ladoos' by soaking boondi in hot sugar syrup and molding as balls. A savoury product' Khara Boondi' is prepared by sprinkling salt and chili powder. Boondi is soaked in seasoned curd after a short dip in hot water to get 'Raita', a well known adjunct in Indian dish.


COST ESTIMATION

Plant  Capacity                                :       8.00 Ton/day                          
Land & Building (1500 Sq.Mtr)    :    Rs. 1.52 Cr
Plant & Machinery                          :    Rs. 27.29 Lacs
Working Capital for 1 Month        :    Rs. 1.58 Cr
Total Capital Investment              :    Rs. 3.46 Cr
Rate of Return                               :    24%
Break Even Point                          :    56%


INTRODUCTION    
USES & APPLICATION    
PROPERTIES    
B.I.S. SPECIFICATION    
SPECIFICATION FOR GRAM AND BESAN    
OVERVIEW OF PULSES IN INDIA    
MARKET SURVEY    
EXPORT DATA OF BESAN        
PRESENT MANUFACTURERS OF BESAN                    
MANUFACTURING PROCESS OF BESAN    
PROCESS FLOW CHART    
DETAILED PROCESS OF BESAN MANUFACTURE    
MANUFACTURE OF BESAN BY SET MILLING    
PRINCIPLES OF PLANT LAYOUT    
PLANT LOCATION FACTORS    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT    
PROJECT IMPLEMENTATION SCHEDULES    
PLANT LAYOUT    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF PLANT AND MACHINERY    


APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET