Industry Overview
Besan, also known as gram flour, is produced by grinding channa dal (Bengal gram dal) and is an essential ingredient in the preparation of a wide range of traditional Indian food products. It is widely used for making deep-fried snacks and sweets such as sev, boondi, and similar products that are valued for their distinctive taste and texture. Different traditional food preparations often require specific flour characteristics, creating demand for high-quality besan with suitable processing properties.
Commercial production of besan is generally carried out using plate mills, burr-type stone mills, or hammer mills, with machine parameters such as speed and grinding plate clearance adjusted to achieve the desired flour quality. As a protein- and vitamin-rich food ingredient, besan plays an important role in the diet of vegetarians and is also widely consumed by non-vegetarians.
The pulse milling industry consists of a large number of small-scale processing units across the country. However, many of these facilities continue to rely on obsolete processing technologies, resulting in lower productivity and higher production losses. This has created a need for modernization to improve efficiency, product quality, and yield. Advanced dal milling technology developed by institutions such as CFTRI, Mysore, offers improved processing performance and better-quality output, supporting the industry's efforts to enhance productivity while meeting growing demand for quality besan.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 10 Ton/Day |
| Land & Building (2000 sq.mt.) | Rs.3.61 Cr |
| Plant & Machinery | Rs. 70.55 Lac |
| Working Capital for 1 Month | Rs. 6.29 Cr |
| Total Capital Investment | Rs. 10.85 Cr |
| Rate of Return | 58% |
| Break Even Point | 31% |
Content Index
- INTRODUCTION
- USES & APPLICATION
- PROPERTIES
- B.I.S. SPECIFICATION
- SPECIFICATION FOR GRAM AND BESAN
- MARKET POSITION
- PRESENT MANUFACTURERS OF BESAN
- MANUFACTURING PROCESS OF BESAN
- PROCESS FLOW CHART
- DETAILED PROCESS OF BESAN MANUFACTURE
- MANUFACTURE OF BESAN BY SET MILLING
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- EXPLANATION OF TERMS USED
- IN THE PROJECT REPORT
- 1. DEPRECIATION:
- 2. FIXED ASSETS:
- 3. WORKING CAPITAL:
- 4. BREAK-EVEN POINT:
- 5. OTHER FIXED EXPENSES:
- 6. MARGIN MONEY:
- 7. TERM LOANS:
- 8. TOTAL LOAD:
- 9. LAND AREA/MAN POWER RATIO:
- PROJECT IMPLEMENTATION SCHEDULES
- PLANT LAYOUT
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF PLANT AND MACHINERY
- PULVERIZERS
Appendix
- APPENDIX – A:
- 1. COST OF PLANT ECONOMICS
- 2. LAND & BUILDING
- 3. PLANT AND MACHINERY
- 4. FIXED CAPITAL INVESTMENT
- 5. RAW MATERIAL
- 6. SALARY AND WAGES
- 7. UTILITIES AND OVERHEADS
- 8. TOTAL WORKING CAPITAL
- 9. COST OF PRODUCTION
- 10. PROFITABILITY ANALYSIS
- 11. BREAK EVEN POINT
- 12. RESOURCES OF FINANCE
- 13. INTEREST CHART
- 14. DEPRECIATION CHART
- 15. CASH FLOW STATEMENT
- 16. PROJECTED BALANCE SHEET
Frequently Asked Questions
Besan is a flour made by grinding channa dal (Bengal gram dal). Commercial production involves cleaning the raw material and grinding it using equipment such as plate mills, burr-type stone mills, or hammer mills. Machine settings are adjusted to obtain the desired particle size and flour quality for different food applications. Proper processing helps improve product consistency and suitability for traditional recipes.
Besan is widely used in the preparation of traditional Indian foods. It serves as the primary ingredient for products such as sev, boondi, pakoras, sweets, and numerous savory snacks. Its functional properties make it suitable for deep-fried products, batters, coatings, and other food applications where texture, flavor, and binding characteristics are important.
Modernization helps improve production efficiency and product quality. Many traditional pulse milling units operate with older technologies that can result in higher processing losses and inconsistent output. Upgrading equipment and adopting improved milling methods can increase yield, enhance flour quality, reduce wastage, and improve the overall competitiveness of the manufacturing unit.
Besan quality depends on the quality of channa dal, the milling process, and machine settings. Factors such as grinding speed, plate clearance, moisture content, and proper handling affect particle size, texture, color, and performance in food preparation. Maintaining good manufacturing practices also contributes to consistent product quality.
Yes, besan is considered a nutritious food ingredient. It is prepared from gram dal, which is naturally rich in protein and vitamins. Because of its nutritional value and versatility, it is widely included in vegetarian diets while also being commonly consumed by non-vegetarians in a variety of traditional and modern food products.
Setting up a besan manufacturing unit requires careful planning. Important considerations include reliable raw material supply, suitable plant location, efficient machinery, plant layout, working capital, compliance with quality standards, and effective production planning. These factors help achieve consistent output, operational efficiency, and long-term business sustainability.
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.
