Braking is the mechanism in the motor vehicle which is used to slowing down and stopping the vehicle to rest in the shortest possible distance.
Principle of Braking system: While operating the braking system the KINETIC ENERGY of moving vehicle is converted in to HEAT ENERGY.
Functions of Brakes: Brakes have the following functions.
1.It is used to stop the vehicle.
2.It is used to control the speed where and when required.
3.It is used to control the vehicle while descending along the slope.
4.To park the vehicle and held it in stationary position without the presence of Driver.
Requirements of Automobile Brakes:
1.It should work efficiently irrespective of road condition and quality.
2.The retardation must be uniform throughout its application.
3.The pedal effort must be within the convenient capacity of the driver.
4.It must be reliable and should not be effected by heat water and dust.
5.It should be in minimum weight.
6.It should have long life.
7.It should be easy to maintain and adjust.
8.Noise and vibrations are to be minimum.
9.There should be provision for secondary brake or parking brake.
Stopping distance and Braking efficiency:
For practical measure for braking efficiency that of the minimum distance in which it can be brought in to rest after the brake is applied. The stopping distance depends upon
1.Grip between the tyre and road surface.
2.Tyre tread condition.
3.Tyre inflation.
4.Nature of road surface.
The stopping distance is calculated by
D=kv2
Where d=stopping distance in kilometers.
K=Constant depending upon the road and tyre inflation.
V=velocity of the vehicle per hour.
AUTOMOTIVE BRAKING SYSTEM
Braking is the mechanism in the motor vehicle which is used to slowing down and stopping the vehicle to rest in the shortest possible distance. Principle of Braking system: While operating the braking system the Kinetic Energy of moving vehicle is converted in to Heat Energy. Functions of Brakes: Brakes have the following functions.
Cost Estimation
Plant Capacity 1666 Unit/Day
Land & Building (Area 2000 sq.mt.) Rs. 2.31 Cr.
Plant & Machinery Rs. 29 Lacs
W.C. for 2 Months Rs. 17.67 Cr.
Total Capital Investment Rs. 20.46 Cr.
Rate of Return 80%
Break Even Point 22%
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• Note: The project investment cost and capacity are subject to change without any notice. Future projects may have different values of project cost and capacity.
MARKET SURVEY CUM DETAILED TECHNO
ECONOMIC FEASIBILITY REPORT covers
- Introduction
- Principle of Braking system
- Functions of Brakes
- Requirements of Automobile Brakes
- Stopping distance and Braking efficiency
- Classification of Brakes
- Types of Mechanical Brakes
- Construction and Working of Hydraulic systems
- Master Cylinder
- Construction and working of Tandem master Cylinder
- Uses and Applications
- Market Position
- Macro Analysis: Indian and Chinese Auto Component Industries
- Market size and growth
- Supplier landscape
- Government policy
- Micro Analysis: Focus on the Brakes Segment
- Cost competitiveness
- The global chassis sector
- Comprehensive study addressing the key issues
- Declining Auto Market and Increasing Vehicle Age to Drive Growth in Brake Parts
- B.I.S. SPECIFICATIONS
- MANUFACTURING PROCESS OF FLOW CHART FOR BRAKE SHOES
- MANUFACTURING PROCESS OF FLOW CHART FOR WHEEL CYLINDER AND MASTER CYLINDER
- Manufacturing process of wheel cylinder
- MANUFACTURING PROCESS OF BRAKE SHOES
- Five characteristic of the castings made in die casting process
- Cold chamber
- Finishing Process
- Holding and rotating the work
- BRAKE DRUM DIAMENSION
- FINISHING PROCESS
- Different between Lapping and Polishing
- SUPPLIERS OF PLANT AND EQUIPMENTS
- POWER HACKSAW
- POWER PRESS
- LATHE MACHINE
- POWER TRANSFORMERS
- D.G. SETS
- CHAIN PULLEY
- WEIGHING SCALE
- GRINDING MACHINE
- BENCH DRILLING MACHINE
- SUPPLIERS OF RAW MATERIALS
APPENDIX
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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