Industry Overview
Ayurveda is an ancient Indian system of medicine rooted in the Vedic tradition and based on the use of plant, animal and mineral substances in single-ingredient drugs and compound formulations. Ayurvedic formulations are broadly classified into Kasthausadhi, predominantly based on plant drugs, and Rasausadhi, predominantly involving metals and minerals. The system includes several formulation categories such as Asavaristra, Avleha, Churna, Taila, Bhasma, Pisti, Lauha, Kapibadkva and Rasayana.
India has abundant medicinal plant resources, from which herbs and plant materials are collected for the preparation of herbal and Ayurvedic medicines. Ayurveda, along with Unani, Siddha, Tibetan medicine and Naturopathy, continues to form part of India's traditional healthcare systems. The term Ayurveda combines the Sanskrit words ayus, meaning life, and veda, meaning knowledge, and is commonly understood as the science of life and medicine.
Herbal hair oils have gained prominence as Ayurvedic and herbal preparations used for hair care and as traditional hair tonics. The report describes formulations containing ingredients such as bahera, amla, haritaki, clove, sandalwood oil, kewara, jatamansi, camphor, pudina salts and til oil. Growing interest in herbal and Ayurvedic products has contributed to increasing demand and creates opportunities for additional manufacturing capacity in this sector.
Cost Estimation
| Particulars | Cost |
|---|---|
| Land & Building (76,000 sq.mt.) | Rs. 42 Cr |
| Plant & Machinery | Rs. 96 Cr |
| Working Capital for 3 Months | Rs. 60.13 Cr |
| Total Capital Investment | Rs. 100.14 Cr |
| Rate of Return | 52% |
| Break Even Point | 35% |
Content Index
- INTRODUCTION
- HERBAL HAIR OIL
- USES & APPLICATIONS
- B.I.S. SPECIFICATIONS
- SCENARIO OF INDIAN AYURVEDA INDUSTRY
- HEALTHCARE INDUSTRY IN INDIA
- ACHIEVEMENTS
- GLOBAL AYURVEDA MARKET (IN $ BN)
- INDIA AYURVEDA MARKET (IN $ BN)
- GLOBAL HERBAL MARKET
- MODERN MARKET DEVELOPMENTS
- HERBAL MEDICINE MARKET
- MANUFACTURERS/SUPPLIERS/EXPORTERS OF AYURVEDIC PHARMACY PRODUCTS
- AYURVEDIC MEDICINE INDUSTRY IN INDIA
- STATUS OF AYURVEDA IN INDIA
- BROAD OUTLINE OF MANUFACTURING PROCESS
- METHODS OF PREPARATION
- MANUFACTURING PROCESS OF AYURVEDIC MEDICINES
- METHOD OF PREPARATION
- 1. ARISTHA AND ASAVA
- 2. RASA RASAYAN
- 3. LAUHA
- 4. VATI OR GUTIKA
- 5. CHURNA
- 6. AVALEHA MADAK PAAK
- 7. GHRITA
- 8. PARPATI
- 9. TAILA
- 10. GOGGULU
- CHAVANA PRASA
- THE FOLLOWING PREPARATION IS USED FOR DYSENTERY.
- BALATAILA
- ASTACHURNA
- BHOONIMBADHI CHURNAM
- VASAVALEHA IS PREPARED AS FOLLOWS
- THIS MEDIUM IS USED IN ANEMEA.
- MANUFACTURING PROCESS OF AYURVEDIC/HERBAL TABLETS
- THE PROCESS CONSISTS OF THE FOLLOWING OPERATIONS:
- 1. FORMULATION
- 2. MIXING AND MILLING THE DRY INGREDIENTS
- 3. GRANULATION
- GRANULATION BY SLUGGING
- 4. DRYING
- 5. LUBRICATION
- 6. COMPRESSION
- ADJUSTMENT OF THE MACHINE
- 7. COATING
- MANUFACTURE OF CAPSULES
- AYURVEDIC PILLS/TABLETS
- ACCORDING TO AYURVEDA:
- COMMON INDICATIONS:
- POSSIBLE CONTRA-INDICATIONS:
- SERVING SIZE:
- PRECAUTIONS:
- GMP CERTIFIED MANUFACTURING FACILITY:
- MANUFACTURE OF HARD CAPSULES
- MANUFACTURE OF SOFT CAPSULES
- METHODS FOR FILLING CAPSULES
- 1. FILLING OF HARD CAPSULES BY MACHINES
- 2. FILLING OF HARD CAPSULES BY HAND
- LIQUIDS IN HARD CAPSULES
- MANUFACTURE OF OINTMENTS AND PASTES
- NOTES ON PREPARATION
- 1. PURIFICATION OF BASE
- 2. ORDER OF MELTING WITH MIXED BASES
- PROCESS OF MANUFACTURE OF AYURVEDIC PAIN BALM OINTMENT
- TAIA & ARHYANJANA OR MAI HAM
- GENERAL MEIHAA OF PREPARATION
- MODIFICATION OF BASE FOR RECTAL OINTMENTS
- AVOIDANCE OF CONTACT WITH METALS
- NOTES OF PACKING AND LABELING
- FORMULATION OF HERBAL HAIR OIL REQUIREMENT OF RAW MATERIALS
- PROCESS OF MANUFACTURE OF HERBAL HAIR OIL
- (2) DECOCTO IN PREPARATION
- (3) FILTRATION OF DECOCTION
- (4) PURIFICATION OF TIL OIL (TIL OIL (SODHITA))
- (5) COOLING OF TIL OIL (SODHITA)
- (6) ADDITION OF FILTERED DECOCTION EXTRACTS
- (7) MIXING OF REMAINING INGREDIENTS
- (8) FILTRATION
- (9) PACKING & MARKETING
- ROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF HERBAL HAIR OIL
- SALIENT FEATURES OF DECOCTION PROCESS
- FORMULATIONS OF AYURVEDIC MEDICINES
- 1. FOR GENERAL DEBILITY AND FATIGUE
- SHILAJIT TABLETS
- FORMULATION OF SHILAJIT TABLETS
- COATED TABLETS
- SUGAR COATED TABLETS
- FORMULATION NO.2
- FOR DIGEOTION
- FORMULATION OF AYURVEDIC DIGESTIVE TABLETS
- FORMULATION II:
- SITO PALADI CURNA
- HINQWATRAKA CURNS
- AYURVEDIC TABLETS FOR BODY PAIN
- LIVER TABLETS
- FOR LIVER DISORDERS LIV. FON. TABLET
- COATED TABLETS- LIVER TAB
- FORT TABLETS FOR SEMEN DEBILITY
- TABLET FOR CALCUTUS
- VEDNA HEALER TABLETS
- CAPSULES: (FOR LIVER AILMENTS) (COMPRSING SHILAJIT)
- HERBAL CAPSULES FOR LIVER DISORDERS
- OTHER AYURVEDIC FORMULATIONS OF CAPSULES
- SHILAJEET PLUS CAPSULES
- ERGOMIN CAPSULES
- OTHER AYURVEDIC FORMULATIONS OF CAPSULES
- COUGH SYRUP:
- LV.52: (SYRUP)
- EACH 5 ML CONTAINS
- LIQUID TANIC FOR GENERAL DEBILITY
- LIQUIDS: (CARMOZYME)
- CREAM
- OINTMENTS:
- FORMULATION OF AYURVEDIC MEDICINE
- COMPOUND FOR RHEUMATOID ARTHRITIS- B
- HYPOLIPIDEMIC HERBAL COMPOUND
- CHYAVANPRASHA CAPSULES
- TONIC FOR NON-SPECIFIC LEUCORRHOEA- B
- FORMULATION OF LIQUID PAIN BALM
- PAIN OINTMENT
- PAIN RELIEVING BALM (OINTMENT)
- FORMULATION OF IODEX OINTMENT
- OINTMENT BASE:
- FORMULATION - 1
- FORMULATION - 2
- FORMULATION - 3
- MANUFACTURING PROCESS
- MANUFACTURING DIAGRAM
- AYURVEDIC SHARBAT
- RAW MATERIALS OF AYURVEDIC SHARBAT
- FORMULATIONS
- MANUFACTURING PROCESS OF SHARBAT
- STEP I. DISTILLED EXTRACT PREPARATION
- STEP II. PREPARATION OF FRUIT JUICES
- STEP-III. SUGAR SYRUP PREPARATION
- STEP-IV.
- STEP-V.
- STEP-VI.
- STEP-VII.
- PROCESS FLOW SHEET OF SHARBATS
- AYURVEDIC DANT MANJAN
- COMPOSITION OF AYURVEDIC DANT MANJAN (RED COLOUR
- PROCESS OF MANUFACTURE OF DANT MANJAN
- PROCESS FLOW DIAGRAM FOR THE MFG. OF AYURVEDIC DANT MANJAN
- GRANT-IN-AID FOR PROMOTION OF AYUSH INTERVENTION IN PUBLIC HEALTH INITIATIVES
- OBJECTIVES OF THE SCHEME
- ELIGIBLE ORGANIZATIONS
- ELIGIBILITY
- FUNDING PATTERN
- OTHER CONDITIONS
- MONITORING MECHANISM
- PROJECT APPRAISAL:
- APPROVAL OF PROJECTS:
- SELECTION PROCESS:
- STEP – I: EXAMINATION OF PROPOSAL IN THE SECTION:
- STEP – II: PROJECT APPRAISAL COMMITTEE (PAC):
- STEP – III: - PROJECT SANCTIONING COMMITTEE (PSC):
- SUPPLIERS OF PLANT AND MACHINERY
- MIXER/BLENDERS
- STORAGE TANKS
- STIRRERS
- PULVERIZERS
- PASTE FILLING EQUIPMENTS
- BOTTLE FILLING MACHINE
- SUPPLIERS OF PACKAGING MATERIALS
- ALUMINIUM CAPS
- PHARMA BOTTLES
- AYURVEDIC HERBS
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
An Ayurvedic medicine manufacturing project involves the organized production of medicines and herbal preparations based on Ayurvedic formulations. The manufacturing system may cover products such as tablets, capsules, oils, syrups, ointments, pastes and traditional preparations. Depending on the product, operations can include raw-material preparation, extraction, mixing, milling, granulation, drying, filtration, filling, compression, coating and packaging. A commercial facility generally requires suitable processing equipment, quality-control systems, trained personnel, hygienic premises and appropriate regulatory compliance.
An Ayurvedic and herbal medicine unit can manufacture a broad range of dosage forms depending on its approved formulations and facilities. The report covers Ayurvedic tablets, capsules, syrups, liquids, creams, ointments, pain balms, herbal hair oil, sharbat and Dant Manjan, along with traditional preparations such as Aristha and Asava, Rasa Rasayan, Lauha, Churna, Avaleha, Ghrita, Parpati, Taila and Goggulu. Each product category requires an appropriate formulation, process sequence, equipment arrangement, quality controls and packaging system.
Herbal hair oil is manufactured through controlled preparation of herbal extracts followed by their incorporation into a suitable oil base. The process described in the report includes preparation of decoctions, filtration of the decoction, purification and cooling of til oil, addition of filtered decoction extracts, mixing of remaining ingredients, filtration, and finally packing and marketing. Ingredients may include selected herbal materials and oils according to the formulation. Proper control of raw materials, processing conditions, filtration, cleanliness and packaging is important for obtaining a consistent finished product.
Herbal hair oil formulations can contain a combination of medicinal herbs, plant extracts and suitable carrier oils. The report identifies bahera, amla, haritaki, clove, sandalwood oil, kewara, jatamansi, camphor, pudina salts and til oil among the ingredients used for the described preparation. The exact composition depends on the formulation being manufactured. Raw materials should be appropriately identified, authenticated, stored under suitable conditions and subjected to relevant quality checks before being introduced into production.
Equipment requirements depend on the Ayurvedic dosage forms and processes selected for manufacture. The report identifies equipment categories including mixer/blenders, storage tanks, stirrers, pulverizers, paste filling equipment and bottle filling machines. Tablet and capsule production can additionally require milling, granulation, drying, lubrication, compression, coating and capsule-filling equipment. Herbal oil production may require suitable extraction, filtration, mixing and storage systems. Equipment selection should consider formulation characteristics, production scale, hygienic design, process control and applicable quality requirements.
Quality control is important because Ayurvedic products require consistent identity, purity, strength, safety and manufacturing quality. Herbal raw materials can vary according to their botanical source, harvesting, storage and processing conditions, making appropriate testing and traceability essential. A manufacturing facility should establish controlled procedures for incoming materials, processing, cleaning, in-process checks, finished-product testing, documentation and packaging. The report also includes B.I.S. specifications and GMP-certified manufacturing facilities as relevant subjects for consideration in an Ayurvedic manufacturing operation.
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