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Industry Overview
Ayush Pharmacy is an e-commerce healthcare company located in Kurukshetra, Haryana, focused on providing Ayurvedic medicines, nutritional supplements, health aids, fitness products, and personal care products through an online platform. The company commenced operations in 2016 and has developed a broad customer base by emphasizing customer satisfaction, product quality, and accessibility. Its product portfolio includes offerings from brands such as Baidyanath, Himalaya, Dabur, VASU Healthcare, AIMIL, REPL, Yamuna Pharmacy, Charak, Jolly, Hamdard, Trust Healthcare, and Unjha.
The pharmacy offers a diverse range of Ayurvedic and healthcare products, including Ras and Sindhoor, Bhasm and Pishti, Loha and Mandur, Tailam and Ghrita, Vati, Gutika and Guggulu, Giloy products, health capsules, Chyawanprash, honey, health tonics, syrups, and personal care products. The report covers Ayurvedic medicines and formulations, herbal hair oil, manufacturing processes, tablets, capsules, ointments, pastes, syrups, Ayurvedic Sharbat, and Dant Manjan. It also addresses GMP certification, plant and machinery, raw materials, packaging materials, plant layout, suppliers, and the grant-in-aid framework for AYUSH interventions. The project provides detailed technical and manufacturing information for a broad Ayurvedic and herbal product portfolio.
Cost Estimation
| Particulars | Cost |
|---|---|
| Land & Building (400 sq.mt.) | Exiting |
| Plant & Machinery | Rs. 1.90 Cr |
| Working Capital for 1 Month | Rs. 33 Lac |
| Total Capital Investment | Rs. 2.73 Cr |
| Rate of Return | 52% |
| Break Even Point | 54% |
Content Index
- INTRODUCTION
- HERBAL HAIR OIL:-
- USES & APPLICATIONS
- B.I.S. SPECIFICATIONS
- CURRENT SCENARIO OF AYURVEDIC INDUSTRY IN INDIA
- AYURVEDIC MEDICINES:
- BENEFITS OF AYURVEDA:
- AYURVEDIC INDUSTRY IN INDIA:
- OVERVIEW OF INDIAN AYURVEDA INDUSTRY
- HEALTHCARE INDUSTRY IN INDIA
- ACHIEVEMENTS
- GLOBAL AYURVEDA MARKET (IN $ BN)
- INDIA AYURVEDA MARKET (IN $ BN)
- GLOBAL HERBAL MARKET
- MODERN MARKET DEVELOPMENTS
- HERBAL MEDICINE MARKET
- MANUFACTURERS/SUPPLIERS/EXPORTERS OF AYURVEDIC PHARMACY PRODUCTS
- AYURVEDIC MEDICINE INDUSTRY IN INDIA
- STATUS OF AYURVEDA IN INDIA
- GMP CERTIFICATION AND PROCESS TO GET GMP CERTIFICATION
- BENEFITS OF GMP CERTIFICATION
- PROCESS TO GET THE GMP CERTIFICATION
- BROAD OUTLINE OF MANUFACTURING PROCESS
- METHODS OF PREPARATION
- MANUFACTURING PROCESS OF AYURVEDIC MEDICINES
- METHOD OF PREPARATION
- 1. ARISTHA AND ASAVA
- 2. RASA RASAYAN
- 3. LAUHA
- 4. VATI OR GUTIKA
- 5. CHURNA
- 6. AVALEHA MADAK PAAK
- 7. GHRITA
- 8. PARPATI
- 9. TAILA
- 10. GOGGULU
- CHAVANA PRASA:-
- THE FOLLOWING PREPARATION IS USED FOR DYSENTERY.
- BALATAILA:-
- ASTACHURNA:-
- BHOONIMBADHI CHURNAM:-
- VASAVALEHA IS PREPARED AS FOLLOWS:-
- THIS MEDIUM IS USED IN ANEMEA.
- MANUFACTURING PROCESS OF AYURVEDIC/HERBAL TABLETS
- THE PROCESS CONSISTS OF THE FOLLOWING OPERATIONS:
- 1. FORMULATION
- 2. MIXING AND MILLING THE DRY INGREDIENTS
- 3. GRANULATION
- GRANULATION BY SLUGGING
- 4. DRYING
- 5. LUBRICATION
- 6. COMPRESSION
- ADJUSTMENT OF THE MACHINE
- FOR CAPACITY
- 7. COATING
- MANUFACTURE OF CAPSULES
- AYURVEDIC PILLS/TABLETS
- COMMON INDICATIONS :
- POSSIBLE CONTRA-INDICATIONS:
- SERVING SIZE:
- PRECAUTIONS:
- GMP CERTIFIED MANUFACTURING FACILITY:
- MANUFACTURE OF HARD CAPSULES
- MANUFACTURE OF SOFT CAPSULES
- METHODS FOR FILLING CAPSULES
- 1. FILLING OF HARD CAPSULES BY MACHINES
- 2. FILLING OF HARD CAPSULES BY HAND
- LIQUIDS IN HARD CAPSULES
- MANUFACTURE OF OINTMENTS AND PASTES
- NOTES ON PREPARATION
- 1. PURIFICATION OF BASE
- 2. ORDER OF MELTING WITH MIXED BASES
- PROCESS OF MANUFACTURE OF AYURVEDIC PAIN BALM OINTMENT
- GENERAL MEIHAA OF PREPARATION:-
- MODIFICATION OF BASE FOR RECTAL OINTMENTS
- AVOIDANCE OF CONTACT WITH METALS
- NOTES OF PACKING AND LABELING
- FORMULATION OF HERBAL HAIR OIL REQUIREMENT OF RAW MATERIALS
- PROCESS OF MANUFACTURE OF HERBAL HAIR OIL
- (2) DECOCTO IN PREPARATION
- (3) FILTRATION OF DECOCTION:-
- (4) PURIFICATION OF TIL OIL (TIL OIL (SODHITA)) :-
- (5) COOLING OF TIL OIL (SODHITA) :-
- (6) ADDITION OF FILTERED DECOCTION EXTRACT:-
- (7) MIXING OF REMAINING INGREDIENTS:-
- (8) FILTRATION:-
- (9) PACKING & MARKETING :-
- ROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF HERBAL HAIR OIL
- SALIENT FEATURES OF DECOCTION PROCESS
- FORMULATIONS OF AYURVEDIC MEDICINES
- 1. FOR GENERAL DEBILITY AND FATIGUE:-
- SHILAJIT TABLETS
- FORMULATION OF SHILAJIT TABLETS
- COATED TABLETS
- SUGAR COATED TABLETS
- FOR DIGEOTION:-
- FORMULATION OF AYURVEDIC DIGESTIVE TABLETS:-
- FORMULATION II:
- SITO PALADI CURNA:-
- HINQWATRAKA CURNS:-
- AYURVEDIC TABLETS FOR BODY PAIN
- LIVER TABLETS
- FOR LIVER DISORDERS LIV. FON. TABLET
- COATED TABLETS- LIVER TAB
- FORT TABLETS FOR SEMEN DEBILITY
- TABLET FOR CALCUTUS
- VEDNA HEALER TABLETS
- (VEDNAZOL)
- CAPSULES: (FOR LIVER AILMENTS) (COMPRSING SHILAJIT):-
- HERBAL CAPSULES FOR LIVER DISORDERS
- OTHER AYURVEDIC FORMULATIONS OF CAPSULES
- SHILAJEET PLUS CAPSULES
- ERGOMIN CAPSULES
- OTHER AYURVEDIC FORMULATIONS OF CAPSULES
- ARSHOMOL CAPSULES
- COUGH SYRUP:
- LV.52: (SYRUP)
- TONIC: (SYRUP)
- EACH 5 ML CONTAINS
- LIQUID TANIC FOR GENERAL DEBILITY:-
- LIQUIDS: (CARMOZYME)
- CREAM:-
- OINTMENTS:
- FORMULATION OF AYURVEDIC MEDICINE
- COMPOUND FOR RHEUMATOID ARTHRITIS- B
- HYPOLIPIDEMIC HERBAL COMPOUND
- CHYAVANPRASHA CAPSULES
- TONIC FOR NON-SPECIFIC LEUCORRHOEA - B
- FORMULATION OF LIQUID PAIN BALM
- PAIN OINTMENT:-
- PAIN RELIEVING BALM (OINTMENT)
- FORMULATION OF IODEX OINTMENT
- OINTMENT BASE:
- FORMULATION - 1
- FORMULATION - 2
- FORMULATION - 3
- MANUFACTURING PROCESS
- MANUFACTURING DIAGRAM
- AYURVEDIC SHARBAT
- RAW MATERIALS OF AYURVEDIC SHARBAT
- FORMULATIONS
- MANUFACTURING PROCESS OF SHARBAT
- STEP II. PREPARATION OF FRUIT JUICES:-
- STEP-III. SUGAR SYRUP PREPARATION:-
- STEP-IV.:-
- STEP-V.;-
- STEP-VI.:-
- STEP-VII.:-
- PROCESS FLOW SHEET OF SHARBATS
- AYURVEDIC DANT MANJAN
- COMPOSITION OF AYURVEDIC DANT MANJAN (RED COLOUR
- PROCESS OF MANUFACTURE OF DANT MANJAN
- PROCESS FLOW DIAGRAM FOR THE MFG. OF AYURVEDIC DANT MANJAN
- GRANT-IN-AID FOR PROMOTION OF AYUSH INTERVENTION IN PUBLIC HEALTH INITIATIVES
- OBJECTIVES OF THE SCHEME
- ELIGIBLE ORGANIZATIONS
- ELIGIBILITY
- FUNDING PATTERN
- OTHER CONDITIONS
- MONITORING MECHANISM:-
- PROJECT APPRAISAL:
- APPROVAL OF PROJECTS:
- SELECTION PROCESS:
- STEP –I: EXAMINATION OF PROPOSAL IN THE SECTION:
- STEP – II: PROJECT APPRAISAL COMMITTEE (PAC):
- STEP – III: - PROJECT SANCTIONING COMMITTEE (PSC):
- SUPPLIERS OF PLANT AND MACHINERY
- MIXER/BLENDERS
- STORAGE TANKS
- STIRRERS
- PULVERIZERS
- PASTE FILLING EQUIPMENTS
- BOTTLE FILLING MACHINE
- SUPPLIERS OF PACKAGING MATERIALS
- ALUMINIUM CAPS
- PHARMA BOTTLES
- AYURVEDIC HERBS
- PLANT LAYOUT
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
An Ayurvedic medicine manufacturing project involves formulation, processing, quality control, packaging, and storage of Ayurvedic and herbal products. The manufacturing scope can include products such as tablets, capsules, oils, ointments, syrups, powders, and other traditional preparations. The project report covers several manufacturing methods and formulations, along with plant and machinery, raw materials, packaging requirements, GMP certification, plant layout, and supplier categories. A commercial facility should also establish appropriate quality, hygiene, documentation, and regulatory procedures for the products being manufactured.
An Ayurvedic medicine facility can manufacture a wide range of dosage forms depending on its approved formulations, equipment, and manufacturing capabilities. The report covers Ayurvedic and herbal tablets, capsules, powders, oils, ointments, pastes, syrups, Sharbat, Dant Manjan, and herbal hair oil. It also discusses preparations such as Aristha and Asava, Rasa Rasayan, Lauha, Vati or Gutika, Churna, Ghrita, Taila, and Goggulu. Each product category requires suitable raw materials, processing methods, equipment, quality controls, packaging, and documented manufacturing procedures.
Ayurvedic medicine manufacturing generally requires equipment selected according to the dosage forms and processes involved. The report specifically identifies mixer/blenders, storage tanks, stirrers, pulverizers, paste filling equipment, and bottle filling machines among the plant and machinery categories. Additional equipment may be required for tablet compression, granulation, capsule filling, filtration, drying, ointment preparation, and packaging. Equipment selection should consider the formulation, batch size, material characteristics, process controls, cleaning requirements, and applicable manufacturing standards.
GMP certification is important because it supports consistent manufacturing, quality control, hygiene, documentation, and process discipline. The report includes dedicated sections on GMP certification, its benefits, and the process for obtaining certification. A GMP-oriented facility typically establishes controlled procedures covering raw materials, manufacturing operations, equipment, personnel, sanitation, testing, packaging, storage, and records. The exact requirements depend on the products manufactured and the applicable regulatory framework, so the facility should be designed and operated in accordance with the relevant standards and approvals.
Herbal hair oil is manufactured through a sequence that includes preparation of the herbal decoction, filtration, purification and cooling of the oil, addition of the filtered extract, mixing of remaining ingredients, final filtration, and packing. The report provides a dedicated manufacturing process for herbal hair oil and identifies requirements for raw materials and the decoction process. In an industrial setting, process controls should be maintained throughout extraction, heating, mixing, filtration, filling, and packaging to support uniformity and product quality.
The project report includes capital investment and selected project economics for the proposed Ayurvedic pharmacy-related facility. The stated figures cover Land & Building, Plant & Machinery, Working Capital for 1 Month, Total Capital Investment, Rate of Return, and Break Even Point. The appendix also provides headings for plant economics, fixed capital, raw materials, salary and wages, utilities and overheads, working capital, cost of production, turnover, finance resources, instalments, depreciation, profit analysis, and projected balance sheets. These figures should be evaluated together with the detailed project assumptions.
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