BABY CEREAL FOOD & MILK POWDERS (BABY FOOD PRODUCTS)
[EIRI/EDPR/1610] (J.C.: 411)
INTRODUCTION
Food is composed of three main groups of constituents i.e., carbohydrates, fat & protein. In addition to this there must be some inorganic minerals & organic substances e.g. Vitamins, Iron, Mg, etc.
There may be some foods which contain less or higher of these essential nutritional components depending upon the nutritional value. They are enriched or fortified by other components to attain the required level of utrition.
The Baby-cereal-foods is that enriched food which has a requisite level of nutrition. This requisite level is prescribed by various dieticians & physicians for children. Various experts fixed a definite calorific value for infant food & based on this the various mixtures or formulae of foods are developed. This formula of infant food contains essential amino-acids, fats, proteins, vitamins & other essential minerals etc. which are necessary for the normal growth of child.
Food products are derived from single grains or blends of mixed grains combined with other ingredients for flavour and nutritional fortification. Materials used by various manufacturers in addition to the grains include malt, milk powder, vegetable oil, wheat germ, sugar, cotton seed flour, tri-or dicalcium phosphate, dried yeast, a form of iron such as sodium iron pyrophosphate and the B vitamin thiamin, riboflavin and niacin. The formulae and manufacturing processes are carefully controlled so that the vitamins and minerals are present in sufficient quantity to satisfy certain level declarations.
Infant cereal labels, in most instances list a complete proximate analysis as well as a section stating the percentage of minimum daily requirements for some of the vitamins and minerals present in a certain portion of the product.
COST ESTIMATION
Plant Capacity 7 MT/Day
Land & Building (15,000 sq.mt.) Rs. 16.88 Cr
Plant & Machinery Rs. 2.56 Cr
Working Capital for 3 Months Rs. 11.00 Cr
Total Capital Investment Rs. 31.01 Cr
Rate of Return 29%
Break Even Point 42 %
CONTENTS
INTRODUCTION
APPROXIMATE ANALYSIS OF OATMEAL CEREAL:
USES AND APPLICATIONS
NUTRITIVE VALUE OF DRY MILK:
USES OF SKIM-MILK POWDER
BREAD:
CHAPATI:
TOFFEE:
COMPOSITIONS AND PROPERTIES
COMPOSITION OF DRY MILK & MILK PRODUCT
1. SOLUBILITY:
2. COLOUR:
3. HYDROSCOPIC PROPERTIES:
4. TASTES:
COMPOSITION OF MILK-POWDER
THE AVERAGE COMPOSITION OF MILK POWDERS:-
MARKET POSITION
MANUFACTURING MILK POWDER ON COMMERCIAL SCALE:-
WHOLE MILK POWDER (WMP):
COWS MILK: SUMMARY FOR SELECTED COUNTRIES
COWS MILK: SUMMARY FOR SELECTED COUNTRIES
PRESENT MANUFACTURERS AND DEALERS
MILK POWDER
B.I.S. SPECIFICATIONS
FORMULATIONS
1. MALTED FOOD
2. EGG CONTAINING FORMULA
3. MILK BASED
EXAMPLES OF COMMERCIALLY PREPARED MILK-BASED FORMULAS MARKETED IN THE UNITED STATES
IF VEGETABLE PROTEIN BASED
CONTENTS OF `CERELAC' TYPE. INFANT FOOD
CONSTITUENTS OF `CERELAC' TYPE INFANT FOOD
DETAILED PROCESS OF MANUFACTURE OF BABY CEREAL FOOD
2. APPEARANCE:
3. RECONSTITUTION PROPERTIES
4. NET WEIGHT AND FILLING OF CONTAINER
5. REFERENCE SAMPLES
6. TRADE SAMPLES
7. COMPETITIVE TESTING
DETAILED MANUFACTURING PROCESS OF MILK POWDER
SEPARATION/STANDARDIZATION
PREHEATING
EVAPORATION
SPRAY DRYING
THE STAGES IN SPRAY DRYING ARE ESSENTIALLY THE FOLLOWING:
ROLLER OR DRUM DRYING OF MILK POWDERS
PACKAGING AND STORAGE
AGGLOMERATED POWDERS
INSTANT WHOLE MILK POWDER
ENERGY AND ENVIRONMENTAL CONSIDERATIONS
INSTANT WHOLE MILK POWDER
FIG. 1 PROCESS DIAGRAM. INSTANT WHOLE MILK POWDER
FIG. 2 TWO-STAGE LECITHINATION PLANT
FIG. 3 LECITHIN DOSING EQUIPMENT
FIG. 4 COMPLETE PLANT FOR PRODUCTION OF INSTANT WHOLE MILK POWDER (MSD)
PROCESSING CONSIDERATIONS IN THE MANUFACTURE OF MILK PROTEIN CONCENTRATE
MPC 42-85 % POWDER PRODUCTION
CHEMICAL
ENZYMATIC
ULTRAFILTRATION
LABORATORY CONTROL
MOISTURE:
SOLUBILITY:
WETTABILITY:
BACTERIOLOGY OF MILK POWDER:
FREEZING DRYING:
KEEPING QUALITY:
NUTRITIONAL VALUE:
SOLUBILITY OF DRIED MILK:
C) HOWAT AND WRIGHT'S METHOD:-
SELECTION OF PROCESS OF MANUFACTURE
DESIGN
MILK BASED FORMULAS (CONTAINING MILK COMPONENTS SUCH AS CASEIN OR WHEY PROTEIN)
ANIMAL OR VEGETABLE FAT BASED FORMULAS (CONTAINING VEGETABLE AND/OR MILK COMPONENTS)
NON-MILK BASED (CONTAINING NO MILK COMPONENTS AT ALL)
RAW MATERIALS
PROTEINS
FATS AND CARBOHYDRATES
DILUENTS
MINERALS
VITAMINS
EMULSIFIERS/STABILIZERS
THE MANUFACTURING PROCESS
MIXING INGREDIENTS
PASTEURIZATION
HOMOGEN IZATION
GRINDING AND MILLING:
STANDARDIZATION
PACKAGING
STERILIZATION
QUALITY CONTROL
THE FUTURE
PRODUCTION OF POWDERED BABY FOOD
SECTION OF RAW MATERIALS
THE TYPES ARE:
TABLE 1: COMPOSITION OF DIFFERENT BABY FOODS
WET MIXING PLANT
FAT
LIQUID MILK CONCENTRATE
RAW MATERIALS IN POWDER FORM
MIXING TANKS - PASTEURIZER – HOMOGENIZER
EVAPORATION
SPRAY DRYING
PRODUCTION TIME BETWEEN CIP CLEANING
POWDER STRUCTURE
DRYING PARAMETERS
AS A RULE OF THUMB THE FOLLOWING APPLIES:
AUTOMATION
CIP PLANT
CONCLUSION
MILK SELECTION
COMPOSITION OF MILKS OF COWS, BUFFALOES, GOATES & SHEEP
PROCESS FLOW SHEET
MILK POWDER
BABY CEREAL FOOD
COMPLETE PLANT SUPPLIERS
MANUFACTURERS/SUPPLIERS OF PLANT & MACHINERY
BLENDING TANK
FLAKING MACHINES
SIEVES
CHILLING PLANT
MILK PASTEURIZER
SPRAY DRYERS
VACUUM DRYER
VACUUM EVAPORATORS
AIR CONDITIONING SYSTEM
BOILERS
GEN SET
ELEVATORS & ESCALATORS
RAW MATERIAL SUPPLIERS
PURE MILK
WHEY PROTEIN
VEGETABLE FAT
MALTODEXTRIN POWDER
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.