Industry Overview
Bamboo flooring and bamboo boards are increasingly used as alternatives to conventional wood products in residential and commercial construction. They offer an attractive appearance, versatile finishing options, and suitability for a wide range of interior styles. Bamboo can be finished in different colours or retained in its natural form, making it suitable for flooring, roofing panels, windows, doors, partitions, furniture, and packaging applications.
Bamboo-based panels are manufactured in several forms, including bamboo mat boards, mat-core panels with veneer facings, laminated bamboo slabs, strips, parquet, and floorboards. China has developed a broad range of bamboo-based panel products. The report cites approximately 250,000 cubic metres of annual production across about 250 manufacturing units, with bamboo mat plywood identified as the leading product category.
The manufacturing process converts bamboo poles into strips or sticks that are treated, dried, sized, bonded, and pressed under heat and pressure. The resulting boards are planed, moulded, sanded, and finished to achieve the required appearance and surface quality. Protective finishing helps improve resistance to fungi and insects. Depending on their construction and treatment, bamboo flooring products can offer useful hardness, dimensional stability, and fire-performance characteristics.
Bamboo is a renewable natural resource that can regenerate within several years under suitable growing conditions. Its use in flooring and panel manufacturing provides an alternative to timber-based materials. The production process requires specialized equipment for cross-cutting, splitting, drying, sizing, gluing, hydraulic pressing, planing, moulding, sanding, coating, and ultraviolet curing. Bamboo flooring is commonly used in living rooms, bedrooms, dining rooms, offices, restaurants, hotels, and apartments.
Cost Estimation
| Particulars | Project Cost / Details |
|---|---|
| Plant Capacity | 15000.00 SQ.FT/day |
| land & Building (3000 Sq.Mtr) | Rs. 4.46 Cr |
| Plant & Machinery | Rs. 2.00 Cr |
| Working Capital for 2 Months | Rs. 3.91 Cr |
| Total Capital Investment | Rs. 10.58 Cr |
| Rate of Return | 35% |
| Break Even Point | 45% |
Content Index
- INTRODUCTION
- PROPERTIES & CHARACTERISTICS OF BAMBOO FLOORING
- DETAILS OF BAMBOO FLOORING
- IT IS ALSO COMMONLY FOUND IN STILTED HOMES.
- STRAND WOVEN BAMBOO FLOORING
- THE FIBERS ARE PRESSED TOGETHER INTO BLOCKS USING HEAT AND PRESSURE.
- SOLID BAMBOO FLOORING
- ENGINEERED BAMBOO FLOORING
- STRAND WOVEN BAMBOO
- USES OF BAMBOO FLOORING
- CHARACTERISTICS & PROPERTIES OF BAMBOO FLOORING/PANELLING
- SIZES OF BAMBOO FLOORING/BAMBOO PANELING
- DEVELOPMENT OF BAMBOO COMPOSITE AND MAT BOARD IN INDIA
- A. BAMBOO MAT BASED PRODUCTS
- B. BAMBOO STRIP BASED PRODUCTS
- C. BAMBOO IN ROUND/SPLIT/COMPOSITE FORM
- ADHESIVES
- RESIN APPLICATION
- BAMBOO AND BAMBOO PLYWOOD
- B.I.S. SPECIFICATION
- METHODS OF TESTS FOR ROUND BOMBOOS
- MOISTURE CONTENT AND SPECIFIC GRAVITY:-
- APPARATUS:-
- PROCEDURE:-
- SPECIFIC GRAVITY:-
- SHRINKAGE:-
- PROCEDURE:-
- STATIC BENDING TEST:-
- PROCEDURE:-
- MEASUREMENT OF LOAD AND DEFLECTION:-
- RECORDING OF DATA AND COMPUTATIONS:-
- MARKET SURVEY
- MANUFACTURING PROCESS OF BAMBOO FLOORING
- MANUFACTURERS/SUPPLIERS/EXPORTERS OF BAMBOO FLOORING
- SEQUENCES IN BAMBOO FLOORING MANUFACTURE
- PROCESS IN DETAILS
- CUTTING OF BAMBOO
- REMOVAL OF OUTER
- BAMBOO SPLITTING & SIZING:-
- REMOVAL OF INSIDE BAMBOO KNOTS OF OUTSIDE BAMBOO SKIN:-
- PROCESSING OF FOUR SIDES OF BAMBOO STRIP TO SIZE REQUIRED:-
- DRYER TREATMENT:-
- STICK SIZING:-
- BAMBOO STRIP GLUING:-
- ADHESIVE PREPARATION:-
- GLUE/ADHESIVE MIXING:-
- SHAPING THE BAMBOO FLOOR BY HYDRAULIC PRESS:-
- PLANNING OF BAMBOO FLOOR:-
- DOUBLE END CUTTING AND SHAPING:-
- SANDING:-
- COATING OF BAMBOO FLOOR SURFACE WITH UV PRIMER:-
- FEATURES OF ROLLER TYPE COATING MACHINE:-
- UV CURING:-
- PLANNING OF BAMBOO SURFACE BY SANDER 2':-
- STANDARD ACCESSORIES AND FUNCTIONS OF SANDER 2':-
- COATING OF BAMBOO SURFACE WITH UV PRIMER:-
- UV CURING & FINISHING:-
- GRADING AND INSPECTION:-
- PROCESS FLOW DIAGRAM OF BAMBOO FLOORING
- SPECIFICATIONS OF PLANT & MACHINERY
- BIG TYPE ROUND BAMBOO CROSS CUTTING MACHINE
- OUTSIDE BAMBOO KNOT REMOVING MACHINE
- BAMBOO SPLITTING & SIZING MACHINE
- BAMBOO STRIP 2-SIDES REMOVING MACHINE
- 4 - SIDES PLANING MACHINE
- DRYER
- 4-SIDES PLANING & MOULDING MACHINE
- STICK SIZING MACHINE 8'
- (CYM - 006F)
- GLUING MACHINE
- BAMBOO FLOORING/BAMBOO BOARD JOINING MACHINE
- BAMBOO BOARD 2-SIDES PLANING MACHINE
- 2-SIDES GROOVING MACHINE
- DOUBLE END CUTTING & SHAPING MACHINE
- SANDER 2'
- ROLLER TYPE COATING MACHINE 2'
- UV CURING MACHINE
- SANDER 2'
- PROCESSING DETAILS OF BAMBOOS
- BAMBOO CROSS-CUTTING MACHINE
- BAMBOO SPLITTING MACHINE WITH KNIVES
- BAMBOO SPLITTING MACHINE WITH CIRCULAR SAWS
- BAMBOO WIDTH SIZING, KNOT REMOVING AND PLANING MACHINE
- BAMBOO FOUR-SIDE PLANING MACHINE
- BAMBOO ONE-SIDE PLANING MACHINE
- BAMBOO SLAB MAKING MACHINE
- BAMBOO TREATMENT
- MANUFACTURE OF BAMBOO FLOORING
- STRAND WOVEN BAMBOO PRODUCTION
- ENVIRONMENTAL IMPACT & MAINTENANCE OF BAMBOO FLOORING
- MANUFACTURE OF RESIN
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- PROJECT IMPLEMENTATION SCHEDULES
- SUPPLIERS OF PLANT AND MACHINERY
- TREATMENT TANK
- THERMIC FLUID BOILER
- MATERIAL HANDLING EQUIPMENTS
- D.G. SET
- PIPE FITTINGS
- AIR COMPRESSORS
- STORAGE VESSELS
- DUST COLLECTOR
Appendix
- APPENDIX – A:
- 1. COST OF PLANT ECONOMICS
- 2. LAND & BUILDING
- 3. PLANT AND MACHINERY
- 4. FIXED CAPITAL INVESTMENT
- 5. RAW MATERIAL
- 6. SALARY AND WAGES
- 7. UTILITIES AND OVERHEADS
- 8. TOTAL WORKING CAPITAL
- 9. COST OF PRODUCTION
- 10. PROFITABILITY ANALYSIS
- 11. BREAK EVEN POINT
- 12. RESOURCES OF FINANCE
- 13. INTEREST CHART
- 14. DEPRECIATION CHART
- 15. CASH FLOW STATEMENT
- 16. PROJECTED BALANCE SHEET
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