Industry Overview
Bamboo flooring and bamboo board are innovative products in the woodworking industry, manufactured from bamboo poles through a specialized process involving cutting, splitting, drying, sizing, gluing, hydraulic pressing under high heat and pressure, planing, moulding, sanding, and UV curing. The resulting products are processed and finished in a manner similar to conventional wood flooring and are protected against fungus and insects.
Bamboo flooring and bamboo board can offer advantages over many hardwoods in terms of hardness, dimensional stability, and fire resistance. Bamboo board also benefits from bamboo being an abundant and renewable natural resource. Unlike conventional trees, which may require decades to regenerate, bamboo groves can fully rejuvenate within several years.
The specialized machinery used for bamboo flooring, panelling, and board production covers the complete manufacturing sequence from raw bamboo preparation to finished products. Applications include living rooms, bedrooms, dining rooms, offices, restaurants, hotels, apartments, and other interior spaces where durable flooring and paneling materials are required.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 15 Cubic Mtr/Day |
| Land & Building (3000 sq.mt.) | Rs. 3.26 Cr |
| Plant & Machinery | Rs. 2.16 Cr |
| Working Capital for 2 Months | Rs. 3.50 Cr |
| Total Capital Investment | Rs. 9.19 Cr |
| Rate of Return | 21% |
| Break Even Point | 59% |
Content Index
- INTRODUCTION
- USES AND APPLICATION
- TECHNICAL CHARACTERISTICS
- CHARACTERISTICS & PROPERTIES OF BAMBOO FLOORING/PANELLING
- SIZES OF BAMBOO FLOORING/BAMBOO PANELING
- STYLES
- FOR BAMBOO FLOORING/PANELING ETC
- BAMBOO AND BAMBOO PLYWOOD
- PROPERTIES AND CHARACTERISTICS
- BAMBOO SPECIES OF MEGHALAYA
- BAMBOO MAT BOARD AND TECHNOLOGIES OF BAMBOO BASED PANELS
- B.I.S. SPECIFICATION
- METHODS OF TESTS FOR ROUND BOMBOOS (AS PER IS: 6874 - 1973)
- MOISTURE CONTENT AND SPECIFIC GRAVITY
- APPARATUS
- PROCEDURE
- WHERE
- SPECIFIC GRAVITY
- WHERE
- WHERE
- SHRINKAGE
- PROCEDURE
- WHERE
- STATIC BENDING TEST
- PROCEDURE
- MEASUREMENT OF LOAD AND DEFLECTION
- RECORDING OF DATA AND COMPUTATIONS
- WHERE
- MARKET OVERVIEW OF FURNITURE IN INDIA
- PLYWOOD INDUSTRY IN INDIA
- 1. CENTURY PLY BOARDS:
- 2. KITPLY INDUSTRIES:
- 3. GREENPLY INDUSTRIES:
- 4. NATIONAL PLYWOOD INDUSTRIES:
- 5. SARDA PLYWOOD INDUSTRIES LIMITED:
- 6. MAYUR PLYWOOD:
- 7. BANSAL SALES CORPORATION:
- 8. ASIAN PLYWOOD INDUSTRIES:
- 9. KRISHNA PLYWOOD:
- 10. EURO WOODS AND TIMBER:
- GST REGIME BENEFITS
- 18% RATE
- GLOBAL PRODUCTION OF BAMBOO
- GLOBAL TRENDS THAT IMPACT THE NATURE OF DEMAND
- INDIA’S BAMBOO PRODUCTION
- BAMBOO IN MEGHALAYA
- DISTRIBUTION PATTERN OF BAMBOO IN MEGHALAYA
- DISTRIBUTION PATTERN
- TABLE: DISTRIBUTION OF BAMBOO SPECIES IN SEVEN DISTRICTS OF MEGHALAYA
- MANUFACTURING PROCESS OF BAMBOO PLYWOOD
- PROCESS FLOW CHART
- PROCESS IN DETAILS
- CUTTING OF BAMBOO
- REMOVAL OF OUTER
- BAMBOO SPLITTING & SIZING
- REMOVAL OF INSIDE BAMBOO KNOTS OF OUTSIDE BAMBOO SKIN
- PROCESSING OF FOUR SIDES OF BAMBOO STRIP TO SIZE REQUIRED
- DRYER TREATMENT
- STICK SIZING
- BAMBOO STRIP GLUING
- ADHESIVE PREPARATION
- GLUE/ADHESIVE MIXING
- SHAPING THE BAMBOO FLOOR BY HYDRAULIC PRESS
- PLANING OF BAMBOO FLOOR
- DOUBLE END CUTTING AND SHAPING
- SANDING
- COATING OF BAMBOO FLOOR SURFACE WITH UV PRIMER
- FEATURES OF ROLLER TYPE COATING MACHINE
- UV CURING
- PLANING OF BAMBOO SURFACE BY SANDER 2'
- STANDARD ACCESSORIES AND FUNCTIONS OF SANDER 2'
- COATING OF BAMBOO SURFACE WITH UV PRIMER
- UV CURING & FINISHING
- GRADING AND INSPECTION
- GENERAL DETAIL OF MACHINERIES
- BIG TYPE ROUND BAMBOO CROSS CUTTING MACHINE
- OUTSIDE BAMBOO KNOT REMOVING MACHINE
- BAMBOO SPLITTING & SIZING MACHINE
- BAMBOO STRIP 2-SIDES REMOVING MACHINE
- 4 - SIDES PLANING MACHINE
- DRYER
- 4-SIDES PLANING & MOULDING MACHINE
- STICK SIZING MACHINE 8'
- GLUING MACHINE
- BAMBOO FLOORING/BAMBOO BOARD JOINING MACHINE
- BAMBOO BOARD 2-SIDES PLANING MACHINE
- 2-SIDES GROOVING MACHINE
- DOUBLE END CUTTING & SHAPING MACHINE
- SANDER 2'
- ROLLER TYPE COATING MACHINE 2'
- UV CURING MACHINE
- PROCESSING DETAILS OF BAMBOOS
- BAMBOO CROSS-CUTTING MACHINE
- BAMBOO SPLITTING MACHINE WITH KNIVES
- BAMBOO SPLITTING MACHINE WITH CIRCULAR SAWS
- BAMBOO WIDTH SIZING, KNOT REMOVING AND PLANING MACHINE
- BAMBOO FOUR-SIDE PLANING MACHINE
- BAMBOO ONE-SIDE PLANING MACHINE
- BAMBOO SLAB MAKING MACHINE
- BAMBOO TREATMENT
- MANUFACTURING PROCESS OF BAMBOO MAT BOARD
- PRODUCTION OF BAMBOO MATS
- HARVESTING BAMBOO
- SPLITTING BAMBOO
- KNOT REMOVAL
- SLIVER MAKING
- DRYING AND WEAVING
- STORAGE OF MATS
- BOARD MANUFACTURING
- RESIN APPLICATION
- RESIN DILUTION WITH WATER FOR DIPPING
- QUANTITY OF PF RESIN REQUIRED
- STABILIZATION AND DRYING OF RESIN COATED MATS
- ASSEMBLY
- HOT PRESSING
- TRIMMING AND CHECKING
- TESTING
- DETAILS OF RESIN MANUFACTURING
- PHENOL:
- FORMALDEHYDE:
- SODIUM HYDROXIDE:
- DRY-WET PROCESS TO MANUFACTURE SLICED BAMBOO VENEER
- PRODUCING BAMBOO STRIP AND BOARD
- PRODUCING LAMINATED BAMBOO LUMBER
- SLICING AND EVALUATION
- BAMBOO BOARD MOISTURE CONTENT
- TABLE – PROCESS PARAMETERS OF BAMBOO BOARDS AND LUMBERPRODUCED IN DIFFERENT PROCESSES
- TABLE – MOISTURE CONTENT (%) OF BAMBOO BOARDS FOR DIFFERENT CONDITIONING PRESSURES AND TIMES
- QUALITY OF SLICED BAMBOO VENEER
- A HORIZONTAL SLICER AND (BOTTOM) A HANG SLICER.
- PRODUCTIVITY
- CONCLUSIONS
- SWOT ANALYSIS OF BAMBOO INDUSTRYIN INDIA
- LICENSE REQUIRED FOR BAMBOO PLYWOOD
- SUPPLIERS OF RAW MATERIALS
- MELAMINE UREA FORMALDEHYDE RESIN
- SUPPLIERS OF PLANT AND MACHINERY
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Bamboo flooring is a flooring product manufactured by processing bamboo strips into laminated and finished boards.
The production process generally involves cutting and splitting bamboo, sizing and drying the strips, applying adhesive, hydraulic pressing, planing, moulding, sanding, coating, UV curing, and final grading. The finished material can be used in residential and commercial interiors such as living rooms, bedrooms, offices, restaurants, hotels, and apartments.
Bamboo flooring and bamboo board can provide hardness, dimensional stability, and fire-resistance advantages compared with many hardwood materials.
Another important benefit is the renewable nature of bamboo. Bamboo can regenerate substantially faster than conventional timber species, making it a useful raw material for engineered flooring and board products. Performance ultimately depends on bamboo species, treatment, manufacturing conditions, adhesive systems, finishing, and quality control.
Bamboo flooring is manufactured through a sequence of mechanical preparation, drying, bonding, pressing, machining, sanding, coating, and curing operations.
Raw bamboo is cross-cut and split before knots and unwanted outer or inner material are removed. The strips are sized, planed, dried, glued, and shaped under hydraulic pressure. Subsequent operations include planing, double-end cutting, sanding, UV primer application, UV curing, finishing, grading, and inspection. Appropriate process control is important for consistent dimensions, moisture content, bonding quality, surface finish, and product performance.
Bamboo flooring and board production requires specialized machinery covering raw-material preparation through finishing.
The report identifies equipment such as cross-cutting machines, bamboo splitting and sizing machines, knot-removing and planing machines, dryers, four-side planing and moulding machines, stick sizing machines, gluing and joining machines, hydraulic pressing equipment, grooving and double-end cutting machines, sanders, roller-type coating machines, and UV curing machines. The precise equipment configuration depends on the product design, process route, required capacity, and quality specifications.
Bamboo flooring is commonly used in residential, hospitality, office, and other interior applications.
According to the report, applications include living rooms, bedrooms, dining rooms, offices, restaurants, hotels, and apartments. Bamboo boards and panels can also be used for interior panelling and related woodworking applications. Selection should consider the intended environment, moisture exposure, expected traffic, surface finish, installation method, and applicable product-quality requirements.
Bamboo is considered renewable because established bamboo groves can regenerate considerably faster than many conventional timber resources.
The report highlights that bamboo groves can fully rejuvenate within several years, whereas trees used for timber may take decades to replace. This regenerative characteristic makes bamboo an attractive raw material for engineered products such as flooring, boards, panels, mats, veneers, and laminated bamboo lumber. Sustainable sourcing, responsible harvesting, species selection, and appropriate resource management remain important to achieving the environmental benefits associated with bamboo.
Quality control for bamboo products can include moisture, density, dimensional, shrinkage, bending, and visual inspection tests.
The report includes methods concerning moisture content and specific gravity, shrinkage, static bending, load and deflection measurement, data recording, and computation, along with grading and inspection. Moisture control is particularly important because changes in moisture can affect dimensional stability and product performance. Testing should be carried out using applicable standards, defined procedures, calibrated equipment, and documented acceptance criteria.
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