Detailed Project Report (DPR) on Banana Chips & Disposable Plates and Utensils from Banana Leaves (Banana Chips 6,81,600 Kg./Day and Banana Leaf Plates 2,78,400 Pcs/Day)

Detailed Project Report (DPR) on Banana Chips & Disposable Plates and Utensils from Banana Leaves (Banana Chips 6,81,600 Kg./Day and Banana Leaf Plates 2,78,400 Pcs/Day)

BANANA CHIPS & DISPOSABLE PLATES AND UTENSILS FROM BANANA LEAVES

[EIRI/EDPR/4517] J.C.: 2734XL


Banana (Musa sp.) is the second most important fruit crop in India next to mango. Its year-round availability, affordability, varietal range, taste, nutritive and medicinal value makes it the favourite fruit among all classes of people. It has also good export potential.

Its year-round availability, affordability, varietal range, taste, nutritive and medicinal value makes it the favourite fruit among all classes of people. It has also good export potential. The banana fruits grow from a banana blossom in hanging clusters, also called a bunch or banana stem. The fruits grow in rows called tiers or hands. 

There can be as many as twenty fruits to a hand, and as many as twenty tiers in a bunch. A bunch usually weighs between 30 and 50 kilograms. Hi-tech cultivation of the crop is an economically viable enterprise leading to increase in productivity, improvement in produce quality and early crop maturity with the produce commanding premium price.

Since it is a very popular fruit due to its low price and high nutritive value, it is consumed in fresh or cooked form both as ripe and raw fruit. It is easy to digest. From the ancient times, raw bananas have been used for treating diseases like ulcers, infections, diarrhoea and even blood pressure.


COST ESTIMATION

Plant Capacity                                  Banana Chips 6,81,600 Kg./Day

                                                Banana Leaf Plates 2,78,400 Pcs/Day

Land & Building (2500 sq.mt.)    Rs. 2.35 Cr    

Plant & Machinery                    Rs. 24 Lac 

Working Capital for 1 Month    Rs. 97 Lac 

Total Capital Investment          Rs. 3.98 Cr 

Rate of Return                          29%

Break Even Point                      57%


CONTENTS

INTRODUCTION

VARIETIES CULTIVATED

BANANA CHIPS

BANANA LEAF PLATES

LOCATION-LALITPUR NEPAL

MAP

CLIMATE OF NEPAL

TRANSPORTATION

AIRPORTS

ROADS

PUBLIC TRANSPORTATION

NUTRITIONAL VALUE OF BANANA CHIPS

ACCORDING TO USDA, 100G OF BANANA CHIPS CONTAINS:

ADVANTAGE & BENEFITS OF BANANA CHIPS

BANANA CHIPS

INCREASES MAGNESIUM INTAKE

PROVIDE ADEQUATE POTASSIUM

MAY LOWER BLOOD PRESSURE

PROVIDES ENERGY

BANANA LEAF PLATES

POSSIBLE SIDE EFFECTS OF BANANA CHIPS

EXCESSIVE SUGAR CONTENT

HIGH IN FATS

OTHER EFFECTS

DIFFERENT TYPES OF BANANA CHIPS

YELLOW BANANA CHIPS

MARI BANANA CHIPS

CHUTNEY MARY BANANA CHIPS

MASALA BANANA CHIPS

TOMATO BANANA CHIPS

RAW MATERIAL

BANANA LEAF

NUTRITIONAL VALUE OF BANANA LEAF:

NUTRITIONAL VALUE OF BANANA LEAF

PROPERTIES OF BANANA LEAF:

BANANA

ORIGIN:

CROP STATUS:

TYPES OF BANANAS AND THEIR CHARACTERISTICS

VARIETIES OF BANANAS

1. CAVENDISH BANANAS

CHARACTERISTICS

2. BURRO BANANAS

CHARACTERISTICS

3. MANZANO BANANAS

CHARACTERISTICS

4. NINO BANANAS

CHARACTERISTICS

5. RED BANANAS

CHARACTERISTICS

6. PISANG MAS BANANAS

CHARACTERISTICS

7. RAJAPURI BANANAS

CHARACTERISTICS

8. LADY FINGER BANANAS

CHARACTERISTICS

9. BLUE JAVA BANANAS

CHARACTERISTICS

10. THOUSAND FINGERS BANANAS

CHARACTERISTICS

11. SABA BANANAS

CHARACTERISTICS

12. KANDRIAN BANANAS

CHARACTERISTICS

13. PISANG BARANGAN BANANAS

CHARACTERISTICS

14. ISLA BANANAS

CHARACTERISTICS

15. PRAYING HANDS BANANAS

CHARACTERISTICS

16. PISANG TANDUK BANANAS

CHARACTERISTICS

17. PISANG SUSU BANANAS

CHARACTERISTICS

18. BRAZILIAN DWARF BANANAS

CHARACTERISTICS

19. HORN BANANAS

CHARACTERISTICS

20. GUINEO BANANAS

CHARACTERISTICS

21. HOPA BANANAS

CHARACTERISTICS

22. PITOGO BANANAS

CHARACTERISTICS

23. NAM WAH BANANAS

CHARACTERISTICS

24. PLANTAINS

25. GOLDFINGER BANANAS

USAGE & APPLICATION

BANANA LEAF PLATES

ADVANTAGE/BENEFITS

BENEFITS OF USING BIODEGRADABLE PLATES ARE LISTED BELOW

1) EASY COMPOSTING

2) SAFE TO USE WITH MICROWAVE

3) HIGHLY ENERGY EFFICIENT

4) NONTOXIC

MARKET OVERVIEW OF DISPOSABLE TABLEWARE

CULTURAL AND RELIGIOUS SIGNIFICANCE OF LEAF PLATES IN INDIA

MARKET SURVEY

LEADING PLAYERS OPERATING IN THE BANANA CHIPS MARKET INCLUDE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1.   RAW-MATERIAL SUPPLY:

2.   MARKETS:

3.   POWER AND FUEL SUPPLY:

4.   WATER SUPPLY:

5.   CLIMATE:

SPECIFIC FACTORS

6.   TRANSPORTATION:

7.   WASTE DISPOSAL:

8.   LABOR:

9.   REGULATORY LAWS:

10.  TAXES:

11.  SITE CHARACTERISTICS:

12.  COMMUNITY FACTORS:

13.  VULNERABILITY TO WARTIME ATTACK:

14.  FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1.   DEPRECIATION:

2.   FIXED ASSETS:

3.   WORKING CAPITAL:

4.   BREAK-EVEN POINT:

5.  OTHER FIXED EXPENSES:

6.   MARGIN MONEY:

7.   TERM LOANS:

8.   TOTAL LOAD:

9.   LAND AREA/MAN POWER RATIO:

MANUFACTURING PROCESS

BANANA CHIPS

INGREDIENTS USED

PROCESSING

POSSIBLE PROBLEMS AND CORRECTIVE ACTIONS (BANANA CHIPS)

PROCESS FLOW DIAGRAM

BANANA CHIPS

BANANA LEAF PLATES

PACKAGING REQUIREMENTS OF BANANA CHIPS

GREASE-PROOF NATURE

RANCIDITY

LOSS OF CRISPNESS

MACHINABILITY

PHYSICAL STRENGTH

PRINTABILITY

SEAL INTEGRITY

MAJOR CLASSIFICATION OF PACKAGING FOR BANANA CHIPS

SOME OF THE TYPICAL STRUCTURES ARE:

2. COMPOSITE CONTAINERS

3. TIN PLATE CONTAINERS

5. OTHER PACKAGING MATERIALS

SECONDARY PACKAGING

SUPPLIERS OF PLANT AND MACHINERY

BANANA CHIPS

BANANA LEAF PLATES MACHINERY

SUPPLIERS OF RAW MATERIALS

MACHINERY PHOTOGRAPHS

BANANA CHIPS

BANANA LEAF PLATES

RAW MATERIAL PHOTOGRAPHS

PRODUCT PHOTOGRAPHS

BANANA CHIPS

DISPOSABLE PLATES


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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