Detailed Project Report (DPR) on Beer Manufacturing Plant (Cap: 320000 Cans/Day) from Barley (Grain) and Rice Flakes

Detailed Project Report (DPR) on Beer Manufacturing Plant (Cap: 320000 Cans/Day) from Barley (Grain) and Rice Flakes
BEER MANUFACTURING PLANT Cap: 320000 Cans/Day
[CODE NO.4548] 

The world of today is changing fast. India is no exception. Especially after the opening up of the economy, the pace of change that India and its people are experiencing in their socio-cultural milieu is mind-boggling. India, with its wide diversity, offers a fascinating scope to study the host of changes which developmental activities have brought about in its social and economic fabric.

While it is possible to get any accurate measure of the subjective experiences that precede, accompany or follow such changes. However, the fact remains that the profile of the Indian market is vastly different from what it was five years ago. Although these changes are difficult to measure at the micro level, nevertheless, they have been of great significance to markets. Any market is keen to closely monitor the changes in terms of numbers and specially to keep regular track of the changing pattern of consumer’s aspirations and competitive actions.

Beer is an alcoholic beverage with low alcoholic content (2 to 7 % by volume) produced by the saccharification of starch and fermentation of the resulting sugar. Starch and enzymes used for saccharification are derived from cereal grains most commonly barley, 

COST ESTIMATION
  • Plant Capacity                           320000 Cans/Day  
  • Land & Building (10000sq.mt.)   Rs. 6.51 Cr   
  • Plant & Machinery                       Rs. 20.15 Cr 
  • Working Capital for 2 Months    Rs. 46.11 Cr 
  • Total Capital Investment              Rs. 73.40 Cr 
  • Break Even Point                          13%

INTRODUCTION

TRANSPORT

RAILWAY

ROAD

NATIONAL HIGHWAY 48 NEAR THE CITY

AIRPORT

CLASSIFICATION OF BEER

ALES

LAGERS

EXAMPLES OF ALES:

EXAMPLES OF LAGERS:

BEER STRENGTH

BREWING-RAW MATERIALS

BREWING - THE RAW MATERIALS

MALT

GRAIN

BARLEY (OWN FIELDS)

MALT:

HOPS

HOPES IN THE FORM OF FLAKES

YEAST

YEAST UNDER A MICROSCOPE

WILD YEAST

ALE YEAST

LARGER YEAST

WATER

ADDITIVES & PROCESSING AIDS

ADDITIVES

ASCORBIC ACID (VITAMIN C)

SULPHUR DIOXIDE

CARAMEL

PROPYLENE GLYCOL ALGINATE

PROCESSING AIDS

LIST OF MACHINERY

MACHINERY TECHNICAL DETAILS

MILL SYSTEM

MASH TUN & LAUTER TANK

BREW KETTLE & WHIRLPOOL

HOT WATER TANK

REFRIGERATING SYSTEM - GLYCOL WATER TANK

BEER MANUFACTURE PROCESS

PROCESS OF BEER MANUFACTURING

MALT MILL

MASH KETTLE

LAUTER TUN

WHIRLPOOL

FERMENTATION

LAGGERING

PACKAGING

THERE ARE 3 TYPES OF PACKING MEDIA

CAN OF BEER OF 330 ML.

BOTTLE OF BEER 650 ML.

PROCESS FLOW DIAGRAM

LICENSES REQUIRED

EXCISE, LICENSE, TAX, DUTY & OTHER LEGAL REQUIREMENTS:

OTHER LICENSES REQUIRED FOR THE SETUP:

MAHARASHTRA

PERMISSION TO USE OF SPIRIT UNDER MAHARASHTRA STATE 

EXCISE DEPARTMENT

ANNEXURES:

HOW TO STORE BEER

SOME TIPS TO STORE BEER ARE:

TOP INTERNATIONAL BRANDS LIST

SOME INDIAN BRANDS ARE: -

MARKET POSITION

MARKET SEGMENTATION

COMPETITIVE LANDSCAPE IN INDIA BEER MARKET

BEER MEASURES

SERVICE OF BEER

FAULTS IN BEER

BOTTLED/CANNED BEER STORAGE

GLOSSARY OF TERMS

PRINCIPLES OF PLANT LAYOUT

SOME OF THE FACTORS IN RAIL-TRACK PLANNING ARE:

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE 

SERVICE ARE:

PLANT LOCATION FACTORS

RAW MATERIAL SUPPLIERS

MALTS

HOPS

YEAST

MACHINERY SUPPLIERS

COMPLETE MACHINERY

DESTONER

MALT MILL

BEER FILTER

FERMENTER

PASTEURIZER

FILLED BOTTLE INSPECTOR

PRODUCT PHOTOGRAPHS

MACHINERY PHOTOGRTAPHS

MILL SYSTEM

MASH SYSTEM (MASH TUN&LAUTER TANK)

HOT WATER TANK

MASH PUMP

PLATE HEAT EXCHANGER

HOPS FILTER

WORKING PLATFORM

WORT INSPECTION PLATFORM

WORT BALANCE TANK

COMBINATION OF MASH PIPELINE

VENTURIFOUR-WAY(THERMOMETRIC

OXYGENATION COMBINATION)

MEASURING TUBE

BRIX MEASURING UNIT

SPENT GRAINS DISCHARGE RAKE

ELECTRIC STEAM HEATER

FERMENTATION TANK

REFRIGERATING SYSTEM - GLYCOL WATER TANK

STERILIZATION TANK

CONTROL CABINET

RAW MATERIAL PHOTOGRAPHS

MALTS

HOPS

YEAST

APPENDIX – A:
  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSETS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5-10 YEARS)

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