BIODIESEL MANUFACTURING PLANT
[CODE NO.3800]
Biodiesel refers to a non-petroleum-based diesel fuel consisting of short chain alkyl (methyl or ethyl) esters, made by Transesterfication of vegetable oil or animal fat (tallow), which can be used (alone, or blended with conventional petrodiesel) in unmodified diesel-engine vehicles. Biodiesel is distinguished from the straight vegetable oil (SVO) (sometimes referred to as "waste vegetable oil", "WVO", "used vegetable oil", "UVO", "pure plant oil", "PPO") used (alone, or blended) as fuels in some converted diesel vehicles. "Biodiesel" is standardized as mono-alkyl ester.
Biodiesel is a biofuel produced from various feedstocks’s including vegetable oils (such as oilseed, rapeseed and soya bean), animal fats or algae. Biodiesel can be blended with diesel for use in diesel engine vehicles. Biofuel – The term biofuel applies to any solid, liquid, or gaseous fuel produced from organic (once-living) matter. The word biofuel covers a wide range of products, some of which are commercially available today, and some of which are still in research and development. Biodiesel is a fuel made from plant oils that can be used in a conventional diesel engine.
Biodiesel is an environmentally safe, low polluting fuel for most diesel internal combustion and turbine engines. Can be mixed with petroleum diesel fuel and stored anywhere petroleum is. It is made from fresh or waste vegetable oils (triglycerides) that are a renewable energy source.
COST ESTIMATION
Plant Capacity 20.00 MT/day
Land & Building (25000 Sq.ft) Rs 1.32 Cr.
Plant & Machinery Rs 1.82 Cr
Working Capital for 2 Months Rs 2.2 Cr
Total Capital Investment Rs.5.42 Cr
Rate of Return 49%
Break Even Point 42%
- INTRODUCTION
- FIGURE. TRANSESTERIFICATION OF TRIACYLGLYCEROLS TO YIELD
- FATTY ACID ALKYL ESTERS (BIODIESEL).
- BIODIESEL A RENEWABLE SOURCE OF ENERGY
- CHALLENGES WITH USING BIODIESEL
- SPECIFICATION OF BIO DIESEL
- SOURCE OF OIL
- ADVANTAGES AND DISADVANTAGES OF BIODIESEL
- FEED STOCK OF BIO DIESEL
- APPLICATION AND ADVANTAGE OF BIO DIESEL
- ADVANTAGES OF CONTINUOUS PROCESS:
- OIL SEED CROPS FOR BIODIESEL
- SOYBEANS
- RAPESEED AND CANOLA
- CAMELINA SEEDS (LEFT) AND CANOLA SEEDS
- MUSTARD
- CAMELINA
- SAFFLOWER AND SUNFLOWER
- WARM CLIMATE FEEDSTOCKS
- JATROPHA
- CASTOR BEAN
- POTENTIAL OILSEED CROPS
- IN ADDITION TO OIL SEED CROPS, BIODIESEL CAN BE PRODUCED FROM
- USED AND WASTE OIL
- ANIMAL FATS
- ALGAE
- USED AND WASTE OIL AND GREASE FOR BIODIESEL
- USED COOKING OIL
- TRAP GREASE
- CONVERTING USED OIL AND TRAP GREASE TO BIODIESEL
- ACID PRE-TREATMENT
- GLYCEROLYSIS
- SOLID ACID CATALYSTS
- SUPERCRITICAL REACTORS
- BIODIESEL IN INDIA
- THE PROBLEM OF JATROPHA
- B.I.S. SPECIFICATION
- BIO-DIESEL (B L00) BLEND STOCK FOR DIESEL FUEL — SPECIFICATION
- 1 SCOPE
- 2 REFERENCES
- 3 REQUIREMENTS
- 4 PACKING AND MARKING
- 5 SAMPLING
- LONG-TERM STORAGE OF BIO-DIESEL
- A-1 SCOPE
- A-2 TERMINOLOGY
- A-3 FUEL SELECTION
- A-4 FUEL ADDITIVES
- A-5 TESTS FOR FUEL QUALITY
- A-6 FUEL MONITORING
- A-7 FUEL STORAGE CONDITIONS
- PROPERTIES AND TEST OF BIODIESELS FROM MULTIPLE FEED STOCKS
- FUEL PROPERTIES TESTS
- TABLE. METHODS FOR TESTING PROPERTIES OF BIODIESELS
- PROPERTIES OF BIODIESELS
- BIODIESEL/DIESEL BLEND TESTING
- TESTING METHODOLOGY
- TABLE. CERTIFICATION DIESEL FUEL LOT D-434 PROPERTIES
- TABLE. PHYSICAL AND CHEMICAL TESTS OF BIODIESEL BLENDS
- BIODIESEL PRODUCTION AND PROBLEMS
- IN SUMMARY, THE BASIC PROBLEMS AND POTENTIAL SOLUTIONS
- ARE THE FOLLOWING:
- TECHNOLOGY OF BIODIESEL
- A TYPICAL INPUT/OUTPUT STREAM IS SHOWN BELOW.
- INPUT STREAMS:
- OUTPUT STREAMS:
- MARKET OVERVIEW OF BIODIESEL IN INDIA
- OIL MINISTER ASSURES POLICY SUPPORT FOR STAKEHOLDERS
- PRODUCTION
- CONSUMPTION
- TABLE. INDIA: BIODIESEL PRODUCTION FROM MULTIPLE
- FEEDSTOCK (MILLION LITERS)
- TRADE
- TABLE. INDIA: IMPORT DUTY ON BIODIESEL (PERCENT AD VALOREM
- ON CIF VALUE)
- CONTINUOUS VERSES BATCH PROCESS FOR BIO DIESEL PRODUCTION
- METHOD OF BIO DIESEL PRODUCTION 100
- MANUFACTURERS/SUPPLIERS OF BIO-DIESEL
- SCHEMATIC OF BIO DIESEL PRODUCTION
- MANUFACTURING PROCESS OF BIO DIESEL
- PROCESS IN DETAILS
- PRETREATMENT
- PROCESS FLOW DIAGRAM FOR TRANSESTERIFICATION
- PROCESSING WITH ACID OIL FEED STOCK
- PROCESSING WITH FATTY ACID FEED STOCK
- PROCESSING WITH PLD OILS SUCH AS PALM STEARINE FEED STOCK
- BIODIESEL FUEL QUALITY
- SPECIFICATIONS DEMYSTIFIED
- FLASH POINT
- WATER AND SEDIMENT
- KINEMATIC VISCOSITY
- SULFATED ASH
- SULFUR
- COPPER STRIP CORROSION
- CETANE NUMBER
- CLOUD POINT
- CARBON RESIDUE
- ACID NUMBER
- FREE AND TOTAL GLYCERIN
- CALCIUM AND MAGNESIUM
- PHOSPHORUS CONTENT
- SODIUM AND POTASSIUM
- OXIDATIVE STABILITY
- COLD SOAK FILTRATION
- TRANSPORTATION AND STORAGE OF BIODIESEL
- OXIDATION
- CONTACT WITH WATER
- MICROBIAL DEGRADATION
- PREVENTING BIODIESEL FROM FREEZING
- TRANSPORTING BIODIESEL
- WASTE MANAGEMENT IN BIODIESEL PRODUCTION
- WASTEWATER
- ION EXCHANGE RESINS
- MAGNESIUM SILICATE (MAGNESOL)
- USED OIL SEDIMENT
- GLYCERIN
- COMPARISON OF BIODIESEL AND DIESEL SPECIFICATIONS
- CATALYSTS FOR BIODIESEL PRODUCTION
- BIODIESEL BLENDS
- SWOT ANALYSIS OF BIO DIESEL
- STRENGTH
- WEAKNESS
- OPPORTUNITIES
- THREATS
- OPPORTUNITY
- THREAT
- SUPPLIER OF RAW MATERIAL
- SUPPLIERS OF BIODIESEL PLANT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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