Industry Overview
The baking industry is one of the most stable segments of the food manufacturing sector. Wheat flour forms the primary base for a wide range of bakery products, with the addition of water and other ingredients creating products such as cookies, crackers, cakes, pastries, and biscuits. Biscuits are low-moisture baked products generally characterized by their crisp texture, while cookies are softer and thicker. Crackers are a type of biscuit with low sugar and fat content and are often plain or savory.
Biscuit manufacturing involves dough preparation using ingredients such as soft wheat flour, sugar, shortening, and other functional components. The moisture content of biscuits is typically below 4%, depending on factors such as weight, thickness, and shape. Different manufacturing methods, including rotary molding, wire cutting, and cutting machines, are used to produce various biscuit types.
Historically, biscuits were developed to improve the shelf life of grain-based products. The term biscuit originated from the concept of twice baking, which helped reduce moisture and improve storage qualities. Commercial biscuit manufacturing began over a century ago, initially supporting the needs of European travelers. Over time, the industry expanded from coastal locations near seaports to manufacturing facilities across different regions, producing biscuits that meet international quality standards.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 35 MT/Day |
| Land & Building (10,000 sq.mt.) | Rs. 6.31 Cr |
| Plant & Machinery | Rs. 7.00 Cr |
| Working Capital for 1 Month | Rs. 6.07 Cr |
| Total Capital Investment | Rs. 20.54 Cr |
| Rate of Return | 35% |
| Break Even Point | 53% |
Content Index
- INTRODUCTION
- INDIA AT PRESENT PROCESSES MAINLY FOLLOWING VARIETIES OF BISCUITS:
- INGREDIENTS
- FLOUR
- WATER
- FAT
- SUGAR
- SALT
- OTHER INGREDIENTS
- TYPES OF BISCUIT
- COMPOSITION OF BISCUITS
- USES AND APPLICATION
- B.I.S. SPECIFICATIONS
- INGREDIENTS OF BISCUITS WITH THEIR B.I.S. SPECIFICATIONS
- PROPERTIES OF RAW MATERIALS
- MARKET POSITION
- BISCUITS INDUSTRY OUTLOOK:
- COMPETITIVE LANDSCAPE
- MAJOR PLAYERS
- TRENDS
- LOCATION AND REACH
- QUALITY AND TASTE
- RISING COSTS
- PACKAGING
- TECHNOLOGY, INFRASTRUCTURE
- COMPETITION
- MANPOWER
- PRESENT MANUFACTURERS OF BISCUITS
- RECIPE FOR VARIOUS TYPES OF BISCUITS
- RECEIPE OF BATTER FOR WAFER SHEETS
- SPECIAL VARIETY OF BISCUITS
- RECIPES FOR BISCUIT COATINGS
- GOOD QUALITY BISCUITS
- MANUFACTURING PROCESS
- PLANT & MACHINERY DESCRIPTION
- PRODUCTION PROCESS OF BISCUIT
- PROCESS FLOW SHEET
- QUALITY CONTROL OF BISCUIT
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- SUPPLIERS OF RAW MATERIALS
- COMPLETE PLANT SUPPLIERS FOR BISCUIT MAKING
- SUPPLIERS OF PLANT AND MACHINERY
- MACHINERY PHOTOGRAPHS
- PRODUCTS PHOTOGRAPHS
- RAW MATERIAL PHOTOGRAPH
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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