Industry Overview
Waterproofing and damp-proofing are essential for protecting buildings, structures, materials, and equipment from water penetration and moisture exposure. Bituminous felts are widely used for these applications because they offer flexibility, adhesion, and protective barrier properties. These materials generally consist of textile felt, a waterproofing compound, and resin or other suitable binding components.
Waterproofing compounds can be classified into chemically active and chemically inactive materials. Chemically active compounds include alkaline silicates and calcium chloride, while chemically inactive materials include chalk, Fuller's earth, calcium soaps, resins, vegetable oils, fats, waxes, coal-tar residues, and bitumen. Chemically inactive compounds are widely used in the manufacture of bituminous felts for waterproofing applications.
The waterproofing industry encompasses bituminous membranes, APP waterproofing membranes, polymer-modified bitumen membranes, PVC membranes, coal-tar tapes, roofing felts, and protective coatings for underground mild-steel pipelines. These products serve applications such as roof protection, damp-proofing, and corrosion prevention. Their performance depends on material composition, product specifications, application procedures, and compliance with relevant testing requirements. Manufacturing processes, raw-material selection, quality-control tests, and appropriate installation practices are important considerations for establishing and operating a waterproofing membrane or roofing felt manufacturing facility.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 10000.00 SQ.MTRS/day |
| Land & Building | Rs. 4.28 Cr (3000 Sq.Mtr) |
| Plant & Machinery | Rs. 4.00 Cr |
| Working Capital for 2 Months | Rs. 3.82 Cr |
| Total Capital Investment | Rs. 12.35 Cr |
| Rate of Return | 23% |
| Break Even Point | 56% |
Content Index
- INTRODUCTION
- PROPERTIES AND ADVANTAGE OF APP WATER PROOFING MEMBRANE
- THE MAIN ADVANTAGE OF APP MEMBRANE INCLUDE:
- SPECIFICATION OF COAL TAR TAPE (4MM)
- PROPERTIES
- TABLE: PROPERTIES OF ASPHALT-SATURATED AND COATED FELTS FOR BUR
- TABLE: PROPERTIES OF ROOFING AND WATERPROOFING PLY FELTSA FOR BUR
- TABLE: PROPERTIES OF ROOFING ASPHALT, ASTM D 312
- TABLE: COAL-TAR BITUMEN USED IN ROOFING, DAMPPROOFING, AND WATERPROOFING, ASTMD 450A
- USES AND SCOPE
- GLOBAL OVERVIEW OF WATERPROOFING MEMBRANES MARKET
- INDIAN BITUMINOUS WATERPROOFING MEMBRANE MARKET
- MANUFACTURERS/SUPPLIERS
- SPECIFICATION OF BITUMEN PRIMER FOR USE IN WATER PROOFING AND DAMP PROOFING
- 1. SCOPE
- 2. TERMINOLOGY
- 3. REQUIREMENTS
- 4. MARKING
- 5. SAMPLING AND CRITERIA FOR CONFORMITY
- SAMPLING AND CRITERIA FOR CONFORMITY
- A-1. SAMPLING
- A-2. NUMBER OF TESTS
- A-3. CRITERIA FOR CONFORMITY
- SPECIFICATION OF TESTING METHOD FOR COAL TAR BASED ANTICORROSION TAPE FOR PROTECTION OF UNDERGROUND MILD STEEL PIPELINE
- 1 SCOPE
- 2 REFERENCES
- 3 MATERIALS
- 4 COAL TAR TAPE
- 5 DIMENSIONS
- 6 APPLICATION OF WRAPPING TAPE
- 7 ROUTINE TESTS ON TAPES
- 8 OTHER TESTS
- 9 PACKING
- 10 HANDLING, TRANSPORTATION AND STORAGE OF COATED PIPES
- 11 MARKING
- APPLICATION OF WRAPPING TAPES
- A-1 APPLICATION OF WRAPPING TAPE
- DIRECT IMPACT TEST
- B-1 TEST PIECES
- B-2 CONDITIONING
- B-3 PROCEDURE
- B-4 ASSESSMENT AND REPORTING
- IDENTIFICATION OF COAL TAR BASED TAPE
- C-2 SOLUBILITY OF COAL TAR BASED TAPE IN PETROL
- CATHODIC DISBONDING TEST
- D-1 APPARATUS
- D-2 REAGENTS
- D-3 SAMPLE PREPARATION
- D-4 PROCEDURE
- D-5 ASSESSMENT
- D-6 REPORTING
- MICROBIOLOGICAL CORROSION RESISTIVITY TEST AGAINST SULPHATE REDUCING AND SULPHUR OXIDIZING BACTERIA RESPONSIBLE FOR CORROSION OF UNDERGROUND STEEL PIPELINES
- E-L INTRODUCTION
- E-2 MICRO-ORGANISMS
- E-3 SCOPE OF TEST
- E-4 APPARATUS
- E-5 CHEMICALS AND REAGENTS
- E-6 SAMPLING FOR BACTERIOLOGICAL EXAMINATION
- E-7 TESTS ON THE ANTICORROSIVE TAPE
- SPECIFICATION OF COATING AND WRAPPING OF UNDERGROUND MILD STEEL PIPE LINE
- 1 SCOPE
- 2 REFERENCES
- 3 GENERAL REQUIREMENTS
- 4 TERMINOLOGY
- 5 MATERIAL
- 6 APPLICATIONS TO EXTERIOR SURFACES
- 7 INTERNAL COATING
- 8 DESIGN CONSIDERATIONS
- 9 ELECTRICAL INSPECTIONS
- MANUFACTURING PROCESS OF BITUMINOUS MEMBRANE
- MANUFACTURING PROCESS OF COAL TAR TAPE
- BITUMINOUS MEMBRANE WATER PROOFING METHOD
- PVC MEMBRANE WATER PROOFING
- POLYMER MODIFIED BITUMEN MEMBRANE
- PROCESS IN DETAILS FOR WATERPROOFING MEMBRANE
- CLAIMS
- MANUFACTURING PROCESS OF ROOFING FELT & ROLL ROOFING COMPONENTS
- PROCESS DETAILS OF BITUMINOUS FELTS
- I. FORMULATIONS FOR BITUMENS COATING
- II. FORMULATION FOR ASPHALT COATING
- PROCESS FLOWSHEET FOR BITUMEN COATING PREPARATION
- ASPHALT COATING 100
- PROCESS FLOW SHEET FOR BITUMEN FELT
- SUPPLIERS OF RAW MATERIALS
- PE FILMS
- RUBBER POWDER
- SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)
- D.G. SETS
Appendix
- 1. COST OF PLANT ECONOMICS
- 2. LAND & BUILDING
- 3. PLANT AND MACHINERY
- 4. FIXED CAPITAL INVESTMENT
- 5. RAW MATERIAL
- 6. SALARY AND WAGES
- 7. UTILITIES AND OVERHEADS
- 8. TOTAL WORKING CAPITAL
- 9. COST OF PRODUCTION
- 10. PROFITABILITY ANALYSIS
- 11. BREAK EVEN POINT
- 12. RESOURCES OF FINANCE
- 13. INTEREST CHART
- 14. DEPRECIATION CHART
- 15. CASH FLOW STATEMENT
- 16. PROJECTED BALANCE SHEET
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