BLACK SULPHUR PLANT FROM ELEMENTAL SULPHUR, DNCB, CAUSTIC SODA AND SODIUM SULFIDE (CAP: 100 MT/MONTH)
(EIRI/EDPR/4873)
Industry Overview
Sulfur black dyes are high molecular weight polymeric compounds produced through the reaction of sulfur or sulfides with phenols and amines. They are widely used in the textile industry because of their cost-effectiveness, ease of application, and good wash fastness. Cotton-based textile manufacturers are the primary consumers of sulfur black dyes, although these dyes are also suitable for nylon and certain synthetic fibers. Among sulfur-containing colorants, only those that become water-soluble after reacting with sodium sulfide under alkaline conditions are classified as sulfur black dyes.
During the dyeing process, sulfur black dyes are converted into soluble leuco forms in alkaline media, allowing them to develop affinity for textile fibers. Common reducing agents include sodium sulfhydrate, sodium polysulfide, and glucose, while common salt is used as a catalyst to enhance dye absorption. The complex chemical structure of sulfur black dyes, consisting of polysulfide and chromophore side chains, contributes to their low water solubility after oxidation, resulting in durable coloration and excellent wash-fastness properties.
Technological advancements in the textile industry continue to support the demand for sulfur black dyes. Their affordability, straightforward application process, and compatibility with cotton processing make them a preferred choice for many textile manufacturers. Growth in the cotton textile sector, increasing population, rising disposable incomes, and broader economic development are expected to contribute positively to market expansion. In addition, ongoing developments in the chemical and polymer industries are anticipated to further influence the production and application of sulfur black dyes.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 4 Ton/Day |
| Land & Building (3000 Sq.Mtr) | Rs. 1.84 Cr |
| Plant & Machinery | Rs. 88.10 Lacs |
| Working Capital for 1 Month | Rs. 1.64 Cr |
| Total Capital Investment | Rs. 4.47 Cr |
| Rate of Return | 39% |
| Break Even Point | 54% |
Content Index
- INTRODUCTION
- TYPICAL CONDITION FOR THE THIONATION ARE AS FOLLOWS:
- STRUCTURE AND PROPERTIES OF SULFUR DYES
- SULFUR DYES
- CHEMICAL STRUCTURE:-
- PROPERTIES OF SULFUR DYES
- MAIN PROPERTIES OF THE SULFUR DYES ARE AS FOLLOWS:
- FASTNERS PROPERTIES:-
- ESTIMATION OF SULFUR DYES
- USES AND APPLICATION OF LIQUID SULPHUR BLACK DYE
- APPLICATION OF SULPHUR DYE
- SPECIFICATION OF LIQUID SULPHUR BLACK DYE
- CHARACTERISTICS AND FEATURES OF LIQUID SULPHUR BLACK DYE
- FEATURES
- CONSTITUTION
- MECHANISING OF THE FORMATION OF SULFURE DYES:-
- FORMATION OF SULFUR BLACK DYE FROM DIPHENYLAMINE DERIVATIVES:-
- 1. DIPHENYL FORMATION:-
- II. THIS DIPHENYL FORMATION:-
- III A) THIS DIPHENYLAMINE DERIVATIVE:-
- B) BLUE DYESTUFF FORMATION (WITH OUT LIBERATION OF NH3
- C) BLACK DYESTUFF FORMATION (WITH LIBERATION OF NH3)
- SULFUR SIDE CHAINS
- CARBON LINKAGE:-
- MECHANISM OF DYE APPLICATION
- MARKET OVERVIEW AND TRADE PERFORMANCE FOR SULPHUR BLACK
- SULPHIDE REDUCING AGENTS
- NON-SULPHIDE REDUCING AGENTS
- GLUCOSE
- MERCAPTOETHANOL
- ALKYLATION OF SULPHUR DYEINGS
- OXIDATION OF SULPHUR DYES
- DICHROMATE
- IODATES
- CHLORITE
- HYDROGEN PEROXIDE
- REDUCTION IN CHEMICALS
- MARKET OVERVIEW OF SULPHUR BLACK
- MARKET DRIVERS:
- MARKET RESTRAINTS:
- PRODUCTION OF SULPHUR BLACK
- EXPORT OF SULPHUR BLACK
- IMPORT OF SULPHUR BLACK
- NET IMPORT OF SULPHUR BLACK
- TOP FIVE EXPORT DESTINATIONS (2018-19) OF SULPHUR BLACK (MT)
- TOP FIVE IMPORT DESTINATIONS (2018-19) OF SULPHUR BLACK (MT)
- PRESENT MANUFACTURERS/SUPPLIERS OF SULPHUR BLACK DYE
- SULPHUR BLACK
- CHARACTERISTICS:
- APPLICATION:
- STORAGE:
- GENERAL PROPERTIES:
- REACTION ON CELLULOSE:
- DYEING:
- REMARKS:
- AFTER TREATMENT:
- FASTNESS PROPERTIES:
- METHOD OF APPLICATION:
- PRECAUTIONS FOR SAFE HANDLING:
- SEQUENCES OF SULFUR BLACK MANUFACTURE
- MANUFACTURING PROCESS OF SULPHUR BLACK
- REACTION
- POLY SULPHIDE PREPARATION
- SODIUM SALT DINITRO PHENOLATE PREPARATION
- FINAL REACTION
- PROCESS FLOW DIAGRAM
- MANUFACTURING PROCESS OF SULPHER BLACK (LIQUID)
- GRAIN STANDARDIZATION
- PROCESS FLOW DIAGRAM
- DETAILS OF SULFUR BLACK DYE
- SOLUBILISED SULFUR BLACK DYE
- HEALTH & SAFETY ASPECTS
- ECOLOGY
- TOXICOLOGY
- B.I.S. SPECIFICATION
- SULPHUR DYE EFFLUENT
- OXIDATION TREATMENT
- BACTERIAL TREATMENT
- CHEMICAL OXIDATION
- TREATMENT TECHNOLOGIES AND EMISSION GUIDELINES IN DYE PLANT LAYOUT
- MANUFACTURE
- AIR EMISSIONS
- LIQUID EFFLUENTS
- SOLID HAZARDOUS WASTES
- EMISSIONS GUIDELINES
- SOLID WASTES
- AMBIENT NOISE
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF D.G. SET
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Sulfur black dyes are sulfur-based polymeric dyes primarily used for dyeing cotton and other suitable textile fibers. They are produced by reacting sulfur or sulfides with phenols and amines and become water-soluble in alkaline reducing conditions. After application and oxidation, they return to an insoluble form, providing good wash fastness and making them a cost-effective choice for large-scale textile dyeing.
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.
