BRAKE PADS FOR 2, 3, 4 WHEELERS AND BRAKE CALIPER FOR FOUR WHEELERS (CAP: 4000 NOS/DAY)
[EIRI/EDPR/4475] J.C.: 2690XL
Brake pads are a component of disc brakes used in automotive and other applications. Brake pads are steel backing plates with friction material bound to the surface that faces the disk brake rotor. Brake pads convert the kinetic energy of the car to thermal energy by friction. Two brake pads are contained in the brake caliper with their friction surfaces facing the rotor.
When the brakes are hydraulically applied, the caliper clamps or squeezes the two pads together into the spinning rotor to slow/stop the vehicle. When a brake pad is heated by contact with a rotor, it transfers small amounts of friction material to the disc, turning it dull gray. The brake pad and disc (both now with friction material), then “stick” to each other, providing the friction that stops the vehicle.
Brake Pads convert the motion of the car into heat when the brakes create pressure. The linings are made of materials that can produce powerful friction. In the case of drum brakes, the brake linings are called shoes that are placed inside a metal called a drum. When the brake pedals are pushed, friction is generated into the shoes and it resists rolling speed of the car. In disk brakes, the brake linings are called pads which are placed into a C-shaped metal named caliper. The caliper surrounds a disc named a rotor. When the brake pads are squeezed against the rotor, friction is created and the car stops.
COST ESTIMATION
Plant Capacity 4000 Nos/Day
Land & Building (5000 sq.mt.) Rs. 11.14 Cr
Plant & Machinery Rs. 2.18 Cr
Working Capital for 2 Months Rs. 9.91 Cr
Total Capital Investment Rs. 23.71 Cr
Rate of Return 18%
Break Even Point 54%
CONTENTS
INTRODUCTION
ANATOMY OF A BREAK PAD
FUNCTION
TYPES OF BRAKE PADS
1. CERAMIC BRAKE PADS
HERE ARE SOME ADVANTAGES OF USING CERAMIC BRAKE PADS:
SOME OF THEIR DISADVANTAGES INCLUDE:
2. LOW-METALLIC BRAKE PADS
3. NON-METALLIC BRAKE PADS
4. NON-ASBESTOS ORGANIC (NAO) BRAKE PADS
ADVANTAGES OF NAO BRAKE PADS INCLUDE:
DISADVANTAGES INCLUDE:
5. SEMI-METALLIC BRAKE PADS
ADVANTAGES OF CHOOSING SEMI-METALLIC BRAKE PADS INCLUDE:
SOME OF THE DISADVANTAGES INCLUDE:
BENEFITS OF BRAKE PADS
PRODUCT PHOTOGRAPHS
CALIPER
USES AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW DIAGRAMBRAKE PAD
MANUFACTURING PROCESS
RAW MATERIALS STORAGE:
BAR-CODE SYSTEM FOR MATERIAL TRACEABILITY:
MIXING:
COATING:
WEIGHTING& PRESS FORMING:
CURING:
GRINDING, SLOTTING & CHAMFERING:
PAINTING:
SHIM BONDING:
MARKING, PRINTING, RIVETING & PACKING:
MACHINERY PHOTOGRAPHS
BRAKE PAD
ULTRASONIC CLEANING
MULTI-FUNCTION MIXER
AUTOMATIC MATERIAL MIXING SYSTEM
BRAKE PAD FRICTION MATERIAL MIX MACHINE
GLUING MACHINE
POWDER COATING MACHINE
DUST COLLECTING SYSTEM
HOT OVEN MACHINE
SCORCHING MACHINE
RIVETING MACHINE
SLOT AND CHAMFER MACHINE
GRINDING MACHINE
COMBINED GRINDING MACHINE
6 WORKTABLES HOT PRESS
AIR COMPRESS MACHINE
MARKET OVERVIEW
INCREASING ADOPTION OF SEMI-METALLIC MATERIALS
OEM SALES CHANNEL GROWTH WILL ENHANCE THE AUTOMOTIVE
BRAKE PADS MARKET OPPORTUNITY
ADOPTION OF FRONT-POSITIONED AUTOMOTIVE BRAKE PADS
ASIA PACIFIC TO WITNESS PROMINENT GROWTH
MARKET, BY VEHICLE
MARKET, BY MATERIAL
MARKET, BY SALES OUTLET
MARKET, BY POSITION
MARKET, BY REGION
MARKET TREND
AUTOMOTIVE BRAKE CALIPER MARKET
AUTOMOTIVE BRAKE CALIPER MARKET, BY VEHICLE TYPE
AUTOMOTIVE BRAKE CALIPER MARKET, BY PRODUCT TYPE
AUTOMOTIVE BRAKE CALIPER MARKET, BY GEOGRAPHY
KEY PLAYERS
KEY DEVELOPMENTS
SUPPLIERS OF BREAK PAD
SUPPLIERS OF BRAKE CALIPER
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF SULPHER POWDER
SUPPLIERS OF MBTS
SUPPLIERS OF CARBON BLACK
SUPPLIERS OF FRICTION DUST
SUPPLIERS OF CALCIUM CARBONATE
SUPPLIERS OF ZINC OXIDE
SUPPLIERS OF MICA POWDER
SUPPLIERS OF NBR RUBER POWDER
SUPPLIERS OF BARYTES POWDER
SUPPLIERS OF PETROLIUM COKE
SUPPLIERS OF ZINC STERATE
SUPPLIERS OF MINERAL/FIBRE WOOL
SUPPLIERS OF ALUMINIUM OXIDE
SUPPLIERS OF CHINA CLAY
SUPPLIERS OF GLASS FIBRE
SUPPLIERS OF HEXAMIN
SUPPLIERS OF LIQUID RESIN RESOLE
SUPPLIERS OF MS CASTING
CHINA SUPPLIERS OF BREAK PAD MAKING MACHINE
SUPPLIERS OF CNC MACHINING CENTRE
INDIAN SUPPLIERS FOR GENERAL MACHINES
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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