Industry Overview
Calcined Petroleum Coke (CPC) is manufactured from Raw Petroleum Coke (RPC) through high-temperature pyrolysis, typically carried out in a rotary or vertical kiln at temperatures exceeding 1300 deg C. During calcination, residual moisture and volatile hydrocarbons are removed, while controlled molecular rearrangement increases the carbon-to-hydrogen ratio of RPC from approximately 20 to 1000 and above. This treatment also gives CPC the electrical conductivity required for applications such as aluminium smelting.
Petroleum coke, commonly known as pet coke or petcoke, is a carbonaceous solid produced from oil refinery coker units or other cracking processes. Production methods include contact coking, fluid coking, flexicoking, and delayed coking. Petroleum coke may be fuel grade, generally containing higher levels of sulfur and metals, or anode grade, with lower sulfur and metal content.
Fresh coke obtained directly from a coker is commonly called green coke, where “green” refers to its unprocessed condition. Calcination in a rotary kiln further processes green coke by removing residual volatile hydrocarbons. The resulting CPC may subsequently be processed in an anode baking oven to produce anodes with the required shape and physical properties. These anodes are primarily used in the aluminium and steel industries.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 30 MT/Day |
| Land & Building (2.345 Acre) | Rs. 0.00 |
| Plant & Machinery | Rs. 81.00 Lac |
| Working Capital for 2 Months | Rs. 3.75 Cr |
| Total Capital Investment | Rs. 4.85 Cr |
| Rate of Return | 41% |
| Break Even Point | 59% |
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