Detailed Project Report (DPR) on Coal Tar Distillation

Detailed Project Report (DPR) on Coal Tar Distillation

COAL TAR DISTILLATION

[EIRI/EDPR/1092] (J.C.:9736) 


INTRODUCTION

Coaltar is produced by the dry distillation of coal and is therefore a by product in the manufacture of coal gas. For a considerable time after the discovery of coal gas, the tar produced was considered merely an encumbrance and was used mainly as a pigment or fuel. The purification of coaltar is affected by distillation. The crude  tar,  which contains a considerable  quantity of ammonia water, is furst freed from this by  gravitation. It is then transfered to the vertical stills, which are connected with a warm surrounded with water which can be cooled or warmed as occasion requires. Distillation of the fraction boiling above 270oC is usually completed under reduced pressure. The tar in the stills is kept in motion by mechanical stirring or by passing in a current of super heated steam.


Cost Estimation

Plant Capacity                                   50 MT./Day
Land and Building (Area 2 Acre)   Rs. 7.07 Cr.
Plant & Machinery                             Rs. 2.84 Cr.        
W.C. for 3 Months                              Rs. 8.60 Cr.          
Total Capital Investment                  Rs. 18.91 Cr.             
Rate of Return                                    62%  
Break Even Point                               34%

CONTENTS

INTRODUCTION

USES AND APPLICATIONS

RAW MATERIAL SECTION

PROPERTIES & CHARACTERISTICS

B.I.S. SPECIFICATIONS

SPECIFICATIONS OF RAW MATERIALS

SPECIFICATION OF CRUDE COAL TAR (RAW MATERIAL)

SPECIFICATION FOR COAL TAR PITCH

COAL TAR PITCH - METHODS OF TEST

MARKET SURVEY

PRESENT MANUFACTURERS/SUPPLIERS

METHODS OF PITCH PRODUCTION

PROCESS DESCRIPTION

PROCESS DETAILS

RUBBERIZED COAL TAR PITCH EMULSION

SUPPLIERS OF PLANT & MACHINERY

PLANT LAYOUT

PRODUCTION OF DISTILLATION/ANNUM


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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