COATED YARN
[EIRI/EDPR/1624] J.C.427
INTRODUCTION
The textile industry is one of the largest industries in global commerce. With many hundreds of years of technological development, today’s industry provides an almost unlimited variety of products, many of which are carefully optimized fr specific applications. Even high-volume commodity products use a sophisticated understanding of the properties and behavior of fibres to provide the performance and functionality that is required.
One aspect of the technology routinely utilized is the use of liquid coatings to control and modify the behavior of Yarn. These liquid coatings are applied at a variety of stages in the manufacturing process.
The name used depends partly on application, and partly on geography. To encompass all these variants, the terms liquid coating will be used here.
Whatever name is preferred, these liquid coatings are carefully formulated products, often combining many components. Liquid coatings may be oil-or aqueous based, and may include many substances, such as oils, soaps, surfactants, waxes, anti statics, and others.
They may be true liquids, emulsions, or suspensions. They are designed to perform a number of functions, particularly control of inter fibre friction, static charge, inter fibre cohesion, heat generation and heat dissipation. They may also be used to control appearance, feel, and texture.
Application of the correct amount of liquid coating is critical for both performance and economic reasons. Too much coating can lead to insufficient inter fibre cohesion, buildup on downstream machinery, uncontrolled fibre behavior, problems with downstream processes such as dyeing, and , of course too much coating is an unnecessary increase in cost in a very cost sensitive industry.
Conversely, too little coating leads to problems from excessive friction, likely to cause yarn breakage, excessive static charge build up, causing erratic fibre behavior, and uncontrolled performance in downstream process.
For these reasons, constant attention to ensuring the application of the correct amount of liquid coating is essential to efficient and profitable fibre, yarn, and fabric process. This constant attention means that in a busy manufacturing facility, many tens or hundreds of samples should be measured each day.
COST ESTIMATION
Plant Capacity 2 MT/Day
Land & Building (1000 sq.mt.) Rs. 68.00 Lac
Plant & Machinery Rs. 62.00 Lac
Working Capital for 3 Months Rs. 3.09 Cr
Total Capital Investment Rs. 4.54 Cr
Rate of Return 40%
Break Even Point 38%
CONTENTS
INTRODUCTION
END USER MARKETS OF COATED YARN
MATERIALS SELECTION FOR COATING YARN
MARKET SURVEY
MARKET SIZE STATISTICS MARKET FORECAST - FIBER, YARN & THREAD MILLS]
TYPES OF FIBRE
MANUFACTURING PROCESS OF COATED YARN
PROCESS FLOW DIAGRAM
DETAIS AND PROCESS OF SUPER ABSORBENT COATED YARN WITH TESTING
METHOD OF COATING OF CORE YARN
MANUFACTURING PROCESS OF PVC AND PTFE COATED YARN
YARN COATING ASSEMBLY AND APPLICATOR
METALLIC YARN FOR TEXTILE APPLICATION
MEASUREMENT APPROACHES AND NMR METHOD
MEASUREMENT OF LIQUID COATING BY NMR
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
SUPPLIERS OF PLANT AND MACHINERIES
SUPPLIERS OF YARN COATING MACHINE (IMPORTED)
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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