Detailed Project Report (DPR) on conversion of boric acid granular/crystalline material of boric acid powder

Detailed Project Report (DPR) on conversion of boric acid granular/crystalline material of boric acid powder

CONVERSION OF BORIC ACID GRANULAR/CRYSTALLINE MATERIAL TO BORIC ACID POWDER
[CODE NO.3258]  



Boric Acid is white odorless and nearly tasteless powdered substance which is not  flammable combustible or explosive and it present  no unusual hazard if involved in a fire.

Boric Acid is used as an antiseptic for minor burns on cuts as eye drops to treat yeast and fungal infection such as candidacies, as an insecticide for control of cockroaches, termites, fire ants, fleas for manufacturing glass and fiber glass, halogen light bulbs, laboratory glass ware and circuit boards in nuclear power plants to slow down the rate at which fission is occurring.

Boric acid, also called hydrogen borate, boracic acid, orthoboric acid and acidum boricum, is a weak, monobasic Lewis acid of boron often used as an antiseptic, insecticide, flame retardant, neutron absorber, or precursor to other chemical compounds. It has the chemical formula H3BO3 (sometimes written B(OH)3), and exists in the form of colorless crystals or a white powder that dissolves in water. When occurring as a mineral, it is called sassolite.

Boric acid, or sassolite, is found mainly in its free state in some volcanic districts, for example, in the Italian region of Tuscany, the Lipari Islands and the US state of Nevada. In these volcanic settings it issues, mixed with steam, from fissures in the ground. It is also found as a constituent of many naturally occurring minerals – borax, boracite, ulexite (boronatrocalcite) and colemanite. Boric acid and its salts are found in seawater. It is also found in plants, including almost all fruits.

Boric acid was first prepared by Wilhelm Homberg (1652–1715) from borax, by the action of mineral acids, and was given the name sal sedativum Hombergi ("sedative salt of Homberg"). However borates, including boric acid, have been used since the time of the ancient Greeks for cleaning, preserving food, and other activities.


COST ESTIMATION

Plant  Capacity                                             :    10.00 MT./day              
land & Building (4000 sq.mt)                    :    Rs. 2.05   Cr
Plant & Machinery                                        :    Rs. 1.10   Cr
Working Capital for 2 Months                    :    Rs. 3.80   Cr
Total Capital Investment                             :    Rs. 7.7    Cr
Rate of Return                                              :    23%
Break Even Point                                         :    55%


INTRODUCTION    
PROPERTIES AND TOXICOLOGY    
REACTIONS    
TOXICOLOGY    
USES AND APPLICATION    
INDUSTRIAL    
MEDICAL    
INSECTICIDAL    
PRESERVATION    
LUBRICATION    
NUCLEAR POWER    
PYROTECHNICS    
AGRICULTURE    
RECREATIONAL    
MATERIAL SAFETY DATA SHEET BORIC ACID MSDS    
CHEMICAL PRODUCT AND COMPANY IDENTIFICATION    
COMPOSITION AND INFORMATION ON INGREDIENTS    
HAZARDS IDENTIFICATION    
FIRST AID MEASURES    
FIRE AND EXPLOSION DATA    
ACCIDENTAL RELEASE MEASURES    
HANDLING AND STORAGE    
EXPOSURE CONTROLS/PERSONAL PROTECTION    
PHYSICAL AND CHEMICAL PROPERTIES    
STABILITY AND REACTIVITY DATA    
TOXICOLOGICAL INFORMATION    
GRADES OF BORIC ACID    
REQUIREMENTS AND TESTING OF BORIC ACID    
PACKING AND MARKING    
BIS CERTIFICATION MARKING    
METHODS OF TEST FOR BORIC ACID    
QUALITY OF REAGENTS    
BORIC ACID    
MOISTURE    
WATER INSOLUBLE MATTER    
TEST FOR HEAVY METALS    
DETERMINATION OF IRON    
CALCIUM    
ARSENIC    
SODIUM    
CHLORIDE    
APPARATUS    
REAGENTS    
PROCEDURE    
SULPHATE    
PHOSPHATES    
PRODUCTION PROCESS OF BORIC ACID FROM COLEMANITE ORE    
ALTERNATIVE PROCESSES FLOW SHEET    
MANUFACTURE OF BORIC ACID FROM SODIUM TETRABORATE    
MARKET SURVEY    
GLOBAL BORIC ACID MARKET DYNAMICS:    
GLOBAL BORIC ACID MARKET SEGMENTATION:    
BASED ON END-USER, THE GLOBAL BORIC ACID MARKET
IS SEGMENTED INTO:    
BASED ON APPLICATION, THE GLOBAL BORIC ACID MARKET
IS SEGMENTED INTO:    
BASED ON DISTRIBUTION CHANNEL, THE GLOBAL BORIC ACID MARKET IS SEGMENTED INTO:    
GLOBAL BORIC ACID MARKET REGIONAL OUTLOOK:    
GLOBAL BORIC ACID MARKET PLAYER:    
BORON MINERALS AND ITS RESOURCES    
REVIEW OF BORAX AND BORIC ACID    
TABLE: CONSUMPTION* OF BORAX, 2011-12 TO 2013-14 (BY INDUSTRIES)    
TABLE: WORLD RESERVES OF BORON (BY PRINCIPAL COUNTRIES)    
TABLE: WORLD PRODUCTION OF BORATES (BY PRINCIPAL COUNTRIES)    
EXPORTS    
IMPORTS    
TABLE: EXPORTS OF BORAX: TOTAL (BY COUNTRIES)    
TABLE: EXPORTS OF NATURAL BORATE (BY COUNTRIES)    
TABLE: EXPORTS OF SODIUM BORATE (BY COUNTRIES)    
TABLE: EXPORTS OF BORAX: OTHER BORATES (BY COUNTRIES)    
TABLE: EXPORTS OF BORIC ACID (BY COUNTRIES)    
TABLE: IMPORTS OF BORAX: TOTAL (BY COUNTRIES)    
TABLE: IMPORTS OF NATURAL BORATE (BY COUNTRIES)    
TABLE: IMPORTS OF SODIUM BORATE (BY COUNTRIES)    
TABLE: IMPORTS OF BORAX: OTHER BORATES (BY COUNTRIES)    
TABLE: IMPORTS OF BORIC ACID (BY COUNTRIES)    
PRODUCTION OF BORIC ACID POWDER FROM GRANULAR/
CRYSTALLINE BORIC ACID    
PROCESS FLOW DIAGRAM    
MANUFACTURING PROCESS OF    
BORIC ACID FROM BORAX    
REACTION    
MANUFACTURE OF BORIC ACID FROM COLEMANITE    
DETAILED DESCRIPTION    
SUPPLIERS OF RAW MATERIALS    
HDPE LAMINATED BAGS    
LABORATORY CHEMICALS    
SUPPLIERS OF PLANT AND MACHINERY    
VACUUM CRYSTALLIZER    
CENTRIFUGE    
DISSOLUTION TANKS MADE OF MILD STEEL    
MATERIAL HANDLING EQUIPMENTS    
LABORATORY EQUIPMENTS    
MICRO PULVERIZERS    
PACKAGING MACHINE    
INSTRUMENTATION AND PROCESS CONTROL EQUIPMENTS    
SUPPLIERS OF DG SETS    
           
APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET      

 

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