Industry Overview
Copper is an important non-ferrous base metal widely used across numerous industrial applications. It ranks third after iron and aluminium in terms of consumption and is valued for its reddish appearance, malleability, ductility, excellent electrical and thermal conductivity, and corrosion resistance. Copper occurs in various minerals and ores and has played a significant role in the development of civilization since ancient times.
Copper ingots manufactured from recycled copper scrap are generally classified as commercial-quality secondary ingots rather than electrolytic copper. They are used by non-ferrous casting units to manufacture engineering components made from brass, gunmetal, bronze, and other copper-based alloys. Major applications include agricultural machinery, automobile components, railway parts, rods, tubes, strips, and wires.
The Indian copper industry was described in the report as an US$8 billion industry, generating 50,000 direct and indirect jobs and growing at a CAGR of 5–7% per annum. The report identified substantial long-term growth potential in domestic copper consumption, supported by smart-city initiatives, urbanization, and infrastructure investment.
The report also projected that global demand for copper metal produced from refined copper and recycled scrap would increase by 4.2 percent annually through 2019, reaching 36.0 million metric tons valued at $261 billion. These historical projections highlighted the importance of building construction, electrical wiring, plumbing, power-grid modernization, transportation equipment, industrial machinery, and domestic appliances as major demand drivers. Copper scrap recycling and ingot manufacturing therefore represent important activities in the non-ferrous metals supply chain.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 8.00 MT/day |
| Land & Building (10000 Sq.Mtr) | US$. 13.71 Lacs |
| Plant & Machinery | US$. 3.63 Lacs |
| Working Capital for 2 Months | US$. 27.57 Lacs |
| Total Capital Investment | US$. 45.30 Lacs |
| Rate of Return | 42% |
| Break Even Point | 40% |
Content Index
- INTRODUCTION
- COPPER
- TOP COUNTRIES WHERE COPPER INGOTS IS EXPORTED FROM INDIA
- PROPERTIES OF COPPER INGOT
- PHYSICAL PROPERTIES:
- CHEMICAL PROPERTIES
- ACTION OF AIR:
- ACTION OF WATER:
- ACTION OF ALKALIS:
- ACTION OF ACIDS:
- A) WITH HNO3:
- B) WITH H2SO4:
- C) WITH HCL:
- 5) DISPLACEMENT REACTION:-
- USES AND APPLICATION
- USES OF COPPER:-
- APPLICATION
- B.I.S. SPECIFICATION
- PROCESS FLOW DIAGRAM
- PRODUCTION PROCESS
- (1) RAW MATERIAL
- (2) PRETREATMENT OF SCRAP
- (A) STRIPPING
- (B) BRIGUETTING
- (C) SIZE REDUCTION
- (D) CRUSHING
- (E) RESIDUE CONCENTRATION
- (F) RESIDUE PELLETIZING AND ROLL BRIQUETTING
- (G) DRYING
- (H) BURNING
- (I) SWEATING
- (3) MELTING PROCESS
- (4) SLAG TREATMENT
- (5) REFINING PROCESS
- (A) FIRE REFINING
- (B) ELECTROLYTIC REFINING
- (6) CASTING
- (7) EMISSIONS AND CONTROLS
- MARKET SURVEY
- INDUSTRY CHALLENGES
- MARKET LEADERS
- COPPER USAGE TRENDS AND ITS EFFECT ON MANUFACTURING AND SCRAP METAL
- TOTAL COPPER MINE PRODUCTION IN AFRICA FROM 2005 TO 2020 (IN 1,000 METRIC TONS)*
- COPPER INDUSTRY: GLOBAL OVERVIEW
- PLANT LAYOUT
- MANUFACTURERS/SUPPLIERS OF COPPER INGOT
- SUPPLIERS OF RAW MATERIALS
- COPPER SCRAP
- SUPPLIERS OF NITRIC ACID
- HYDROCLORIC ACID
- DEGREASING CHEMICAL
- PICKLING CHEMICALS
- SULFURIC ACID
- (HCL) PICKLING ACIDS
- SUPPLIERS OF PLANT AND MACHINERIES
- SUPPLIERS OF COPPER RECYCLING PLANT
- SUPPLIERS OF INDUCTION FURNACE
- SUPPLIERS OF INGOT CASTING MACHINE
- METAL TESTING MACHINE
- PRECISION MEASURING TOOLS
- NDT INSPECTION EQUIPMENT
- ELECTRICAL MEASURING INSTRUMENTS
- EOT CRANES
- POWER TRANSFORMERS
- ELECTRICAL PANEL
- COOLING TOWER
- EFFLUENT TREATMENT PLANT
- AIR POLLUTION CONTROL EQUIPMENTS
- AIR CONDITIONING EQUIPMENTS
- AIR COMPRESSORS
- WEIGHING MACHINE (PLATFORM TYPE)
- MATERIAL HANDLING EQUIPMENTS
- FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF SUBMERSIBLE WATER PUMP
Appendix
APPENDIX – A:
- COST OF PLANT ECONOMICS
- LAND & BUILDING
- PLANT AND MACHINERY
- FIXED CAPITAL INVESTMENT
- RAW MATERIAL
- SALARY AND WAGES
- UTILITIES AND OVERHEADS
- TOTAL WORKING CAPITAL
- COST OF PRODUCTION
- PROFITABILITY ANALYSIS
- BREAK EVEN POINT
- RESOURCES OF FINANCE
- INTEREST CHART
- DEPRECIATION CHART
- CASH FLOW STATEMENT
- PROJECTED BALANCE SHEET
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