COPPER POWDER (ATOMIZED)
[EIRI/EDPR/3519] J.C.: 1605
INTRODUCTION
Copper powder is finely granulated copper that has many metallurgic functions. The powder is cheaper than regular cast copper, so engineers can save money on supplies, and it often helps conserve materials because less copper will be needed. Copper powder also can be made to have different densities if handled by a powder metallurgist, meaning the copper can be porous and impregnated with oils or other metals, or it can be non-porous like cast copper. Powdered copper is used as an alloy, in metal-plastic combinations, and in structural applications.
Generally, the powder obtained has fine particle sizes with relatively low apparent densities and high green strength. Application Copper powder often is used as an alloying powder and is somewhat easier to work with than cast copper. This is because, in its powdered form, copper is easier to heat up and mix with other metals. Copper is often alloyed with iron & tin and powdered copper can work the same as cast copper in this arena. As a powder, it also can be mixed with non-metals such as plastic to create new substances that are commonly used for decoration. Around 70 percent of powdered copper is used in making self lubricating bearings, which take advantage of powdered copper’s porous nature.
COST ESTIMATION
Plant Capacity 3 MT/Day
Land & Building (2000 sq.mt.) Rs. 2.52 Cr
Plant & Machinery Rs. 1.74 Cr
Working Capital for 1 Month Rs. 3.67 Cr
Total Capital Investment Rs. 8.33 Cr
Rate of Return 29%
Break Even Point 54%
CONTENTS
INTRODUCTION
PROPERTIES OF COPPER POWDER
TABLE 1.TYPICAL PROPERTIES OF COPPER POWDER PRODUCED BY VARIOUS METHODS
AMONG ITS VALUABLE PROPERTIES MENTION MAY BE MADE OF THE FOLLOWING
USES AND ITS APPLICATION
THE MAIN USES OF COPPER POWDER ARE FOUND IN:
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
(1) PROCUREMENT OF RAW MATERIAL
TYPES OF COPPER SCRAP
(2) PREPARATION AND TREATMENT OF COPPER SCRAP
(2) PRETREATMENT OF SCRAP
(A) STRIPPING
(B) BRIQUETTING
(C) SIZE REDUCTION
(D) CRUSHING
(E) RESIDUE CONCENTRATION
(F) RESIDUE PELLETIZING AND ROLL BRIQUETTING
(G) DRYING
(H) BURNING
(I) SWEATING
(3) MELTING PROCESS
(4) ATOMIZATION
THIS USES HIGH PRESSURE FLUID JETS TO BREAK UP A MOLTEN METAL STREAM INTO VERY FINE DROPLETS, WHICH THEN SOLIDIFY INTO FINE PARTICLES
MECHANISM OF ATOMIZATION
TYPES OF ATOMIZATION
PARTS OF ATOMIZATION UNIT
(D) ATOMIZING NOZZLES
I) FREE FALLING, II) CONFINED DESIGN
(E) ATOMIZING MEDIUMS
(F) ATOMIZATION PROCESS PARAMETERS
(G) CLEANING OF POWDERS:
MARKET POSITION
IN INDIA MARKET, THE TOP PLAYERS INCLUDE
SPLIT BY PRODUCT TYPES/CATEGORY, COVERING
SPLIT BY APPLICATIONS/END USE INDUSTRIES, COVERS
GLOBAL ATOMIZING COPPER POWDER MARKET
DEMAND FORECAST OF COPPER ON CAGR & GDP
TABLE-6.3: INTERNAL APPARENT DEMAND FORECAST OF COPPER 2010-11
TO 2024-25
(BASE YEAR 2008-09 DEMAND OF 496 THOUSAND TONES)
DEMAND PROJECTION BASED ON SECTOR WISE GROWTH
GROWTH IN ELECTRICAL AND TELECOMMUNICATION INDUSTRY
TRANSPORT SECTOR
APPLIANCES AND CONSUMER DURABLES
GROWTH IN BUILDING AND CONSTRUCTION INDUSTRY
GENERAL ENGINEERING
OTHERS INDUSTRIES INCLUDING PROCESS INDUSTRIES
FUTURE SUPPLY SCENARIO
RESOURCES
PRODUCTION OF COPPER CATHODES
DEMAND SUPPLY ANALYSIS
EXPORT DATA OF COPPER POWDER
IMPORT DATA OF COPPER POWDER
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF COPPER POWDER
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF COPPER SCRAP
SUPPLIERS OF NITROGEN GAS
SUPPLIERS OF NITRIC ACID
HYDROCLORIC ACID
DEGREASING CHEMICAL
PICKLING CHEMICALS
SULFURIC ACID
(HCL) PICKLING ACIDS
SUPPLIERS OF COMPLETE ATOMIZATION
COPPER POWDER PLANT
SUPPLIERS OF INDUCTION FURNACE
EOT CRANE
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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