Industry Overview
Copper powder is a finely divided form of copper used in various metallurgical, structural, and industrial applications. Compared with conventional cast copper, copper powder can offer material savings and greater flexibility in manufacturing. Its density, porosity, and other characteristics can be controlled through appropriate powder metallurgy techniques, allowing it to be used in porous components impregnated with oils or other metals, as well as in applications requiring denser structures.
Copper powder generally consists of fine particles and can exhibit relatively low apparent density and high green strength, depending on the production method and powder characteristics. It is widely used as an alloying material because its powdered form facilitates heating, blending, and mixing with other metals, including iron and tin. Copper powder can also be combined with non-metallic materials such as plastics to produce specialized composites and decorative products.
One of its major applications is the manufacture of self-lubricating bearings, which utilize the porous structure of sintered copper components to retain lubricating oil. Other applications include powder metallurgy products, metal-plastic combinations, and structural components. Copper powder production involves raw material procurement, copper scrap preparation, melting, atomization, and powder cleaning. The properties of the final product depend on the selected manufacturing method, atomization conditions, raw material quality, and subsequent processing operations. Market demand is influenced by developments in electrical and telecommunications equipment, transportation, consumer durables, construction, and general engineering.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 3 MT/Day |
| Land & Building (2000 sq.mt.) | Rs. 2.52 Cr |
| Plant & Machinery | Rs. 1.74 Cr |
| Working Capital for 1 Month | Rs. 3.67 Cr |
| Total Capital Investment | Rs. 8.33 Cr |
| Rate of Return | 29% |
| Break Even Point | 54% |
Content Index
- INTRODUCTION
- PROPERTIES OF COPPER POWDER
- TABLE 1.TYPICAL PROPERTIES OF COPPER POWDER PRODUCED BY VARIOUS METHODS
- AMONG ITS VALUABLE PROPERTIES MENTION MAY BE MADE OF THE FOLLOWING
- USES AND ITS APPLICATION
- THE MAIN USES OF COPPER POWDER ARE FOUND IN:
- B.I.S. SPECIFICATION
- PROCESS FLOW CHART
- MANUFACTURING PROCESS
- (1) PROCUREMENT OF RAW MATERIAL
- TYPES OF COPPER SCRAP
- (2) PREPARATION AND TREATMENT OF COPPER SCRAP
- (2) PRETREATMENT OF SCRAP
- (A) STRIPPING
- (B) BRIQUETTING
- (C) SIZE REDUCTION
- (D) CRUSHING
- (E) RESIDUE CONCENTRATION
- (F) RESIDUE PELLETIZING AND ROLL BRIQUETTING
- (G) DRYING
- (H) BURNING
- (I) SWEATING
- (3) MELTING PROCESS
- (4) ATOMIZATION
- THIS USES HIGH PRESSURE FLUID JETS TO BREAK UP A MOLTEN METAL STREAM INTO VERY FINE DROPLETS, WHICH THEN SOLIDIFY INTO FINE PARTICLES
- MECHANISM OF ATOMIZATION
- TYPES OF ATOMIZATION
- PARTS OF ATOMIZATION UNIT
- (D) ATOMIZING NOZZLES
- I) FREE FALLING, II) CONFINED DESIGN
- (E) ATOMIZING MEDIUMS
- (F) ATOMIZATION PROCESS PARAMETERS
- (G) CLEANING OF POWDERS:
- MARKET POSITION
- IN INDIA MARKET, THE TOP PLAYERS INCLUDE
- SPLIT BY PRODUCT TYPES/CATEGORY, COVERING
- SPLIT BY APPLICATIONS/END USE INDUSTRIES, COVERS
- GLOBAL ATOMIZING COPPER POWDER MARKET
- DEMAND FORECAST OF COPPER ON CAGR & GDP
- TABLE-6.3: INTERNAL APPARENT DEMAND FORECAST OF COPPER 2010-11 TO 2024-25
- (BASE YEAR 2008-09 DEMAND OF 496 THOUSAND TONES)
- DEMAND PROJECTION BASED ON SECTOR WISE GROWTH
- GROWTH IN ELECTRICAL AND TELECOMMUNICATION INDUSTRY
- TRANSPORT SECTOR
- APPLIANCES AND CONSUMER DURABLES
- GROWTH IN BUILDING AND CONSTRUCTION INDUSTRY
- GENERAL ENGINEERING
- OTHERS INDUSTRIES INCLUDING PROCESS INDUSTRIES
- FUTURE SUPPLY SCENARIO
- RESOURCES
- PRODUCTION OF COPPER CATHODES
- DEMAND SUPPLY ANALYSIS
- EXPORT DATA OF COPPER POWDER
- IMPORT DATA OF COPPER POWDER
- PLANT LAYOUT
- MANUFACTURERS/SUPPLIERS OF COPPER POWDER
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF COPPER SCRAP
- SUPPLIERS OF NITROGEN GAS
- SUPPLIERS OF NITRIC ACID
- HYDROCLORIC ACID
- DEGREASING CHEMICAL
- PICKLING CHEMICALS
- SULFURIC ACID
- (HCL) PICKLING ACIDS
- SUPPLIERS OF COMPLETE ATOMIZATION
- COPPER POWDER PLANT
- SUPPLIERS OF INDUCTION FURNACE
- EOT CRANE
- SUPPLIERS OF POWER TRANSFORMER
- SUPPLIERS OF ELECTRICAL PANEL
- SUPPLIERS OF COOLING TOWER
- SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
- AIR POLLUTION CONTROL EQUIPMENTS
- AIR CONDITIONING EQUIPMENTS
- AIR COMPRESSORS
- PLATFORM WEIGHING MACHINE
- MATERIAL HANDLING EQUIPMENTS
- FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF SUBMERSIBLE WATER PUMP
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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