CORN FLAKES [CODE NO.1903]
Corn flakes being one of most nutritious foods and is consumed as breakfast food not only in India but-elsewhere in the world. Basically, it is prepared from maize, this is the main raw material. Flavours, like sugar or salt, are also added. Maize, the main raw material, is itself a corn grain.
Corn flakes are food made by combining corn with sugar, vitamins and minerals to make them as nutritious as possible. For producing the fancy flakes specially designed flaker will be used. At present, corn flakes are popularly known as breakfast food in the world at large and generally taken with milk. Maize is the major raw material used for the manufacture of corn flakes.
India is predominantly an agricultural country. Due to the progressive increase in farm produce a need has been felt to develop more agro based food processing industries to make gainful utilization of the raw material resources and to provide remunerative prices to the growers. Maize is one of the important commercial food-grains grown abundantly in our country. The maize is processed for the manufacture of oil, flour, starch, liquid glucose, dextrose etc. Besides pop-corn, another snack foods made from maize, maize is also used for the manufacture of corn flakes. Roasted corn flakes are generally used as breakfast good with milk. Raw corn flakes are used by the liquor manufacturing units for manufacturing of beer. Fried corn flakes are also served as snack foods.
COST ESTIMATION
Plant Capacity 1.00 TON/day
Land & Building (1200 Sq.Mtr) Rs. 1.05 Cr
Plant & Machinery Rs. 67.91 Lacs
W.C. for 3 Months Rs. 52.10 Lacs
Total Capital Investment Rs. 2.18 Cr
Rate of Return 22%
Break Even Point 62%
• INTRODUCTION
• USES AND APPLICATION
• Avestha to target 35 cities, pursues export possibilities
• PROPERTIES
• The composition of these constituents is as follows:-
• The other properties of corn flakes are as follows:-
• RAW MATERIALS
• Corn:-
• Nutritive Value:-
• Composition of Grains:-
• TABLE CHEMICAL COMPOSITION OF RICE, WHEAT AND MAIZE
• MARKET POSITION
• Breakfast
• Serious cereals
• Detailed Export Data of corn flakes
• LIST OF MANUFACTURERES OF CORN FLAKES
• COUNTRIES TO WHICH CORN FLAKES ARE EXPORTED
• Corn Flakes are exported to the following countries:-
• B.I.S SPECIFICATION
• Formulation for Corn Flakes
• 1. GRAIN CLEANING SECTION:
• 2. CORN GRIT SECTION:
• 3. CORN FLAKE SECTION.
• CORN FLAKES
• PROCESS
• PLANT & MACHINERY
• MANUFACTURING PROCESS
• DETAILS OF PROCESSING STEPS IN CONTRAST TO THE MILLING
• MANUFACTURING PROCESS OF CORN FLAKES
• COMPARISION OF THE USE OF EXTRUDER VS BOILER
• PROCESS FLOW SHEET FOR MANUFACTURING OF CORN FLAKES
• Raw Materials
• Plant and Machineries:-
• OTHER ASPECTS OF CORN FLAKES, ETC. TECHNOLOGY
• CORN FLAKES
• EXTRUSION PRESSES
• PLANT LAYOUT
• IMPORTANT DETAILS CORN FLAKES
• PRINCIPLES OF PLANT LAYOUT
• Major provisions in road planning for multipurpose service are:
• PLANT LOCATION FACTORS
• Primary Factors
• Specific Factors
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• PROJECT IMPLEMENTATION SCHEDULES
• Introduction
• Project Handling
• Project Scheduling
• Project Construction Schedule
• Time Schedule
• COMPLETE CORN FLAKES MACHINERY SUPPLIERS
• SUPPLIERS OF RAW MATERIALS
• Corn Flakes:-
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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