Industry Overview
Paper and paper products continue to hold a predominant position among packaging materials, alongside metal containers and foils, glass, rigid and flexible plastics, cellulosic films, textiles including jute, woven plastics, and wood. Paper-based packaging materials include bleached and unbleached kraft paper, corrugated and solid fibre boards, and converted products such as wax-coated, plastic-coated, and bitumen-coated papers. Corrugated and solid fibre board boxes have increasingly replaced conventional wooden boxes as transport containers because of their light weight and satisfactory strength.
Packaging is becoming increasingly important with the growth of industrial and consumer sectors. Paper is extensively used for boxes, bags, sealing tapes, drums, tubes, and cushioning materials. In India, textile, tea, tobacco, and coffee are among the major consumers of paper, while about 35 per cent of total paper production goes to the packaging industry. The report notes that continued industrial advancement is expected to increase paper and paper board production, particularly packaging papers and boards. It also identifies areas where the sector lags behind developed countries, including parchment paper, sack kraft paper, and high-strength kraft paper for producing strong corrugated fibre board.
Cost Estimation
| Plant Capacity | 10 Ton/Day |
|---|---|
| Land & Building 10500 sq.ft.) | Rs. 28 Lac |
| Plant & Machinery | Rs. 2.04 Cr |
| Working Capital for 1 Month | Rs. 1.62 Cr |
| Total Capital Investment | Rs. 4.19 Cr |
| Rate of Return | 56% |
| Break Even Point | 40% |
Content Index
- INTRODUCTION
- THE COMMON TYPES OF CORRUGATED FIBRE BOARDS ARE:
- SINGLE FACED CORRUGATED FIBRE BOARDS:
- DOUBLE FACED CORRUGATED FIBRE BOARDS:-
- DOUBLE WALL CORRUGATED FIBRE BOARDS:
- TRIPPLE WALL CORRUGATED FIBRE BOARDS:
- CONSTRUCTION & PROPERTIES
- TYPES OF BOARDS
- PRODUCT USES & APPLICATIONS
- MARKET OVERVIEW OF CORRUGATED BOXES
- FUTURE TRENDS
- THE MAJOR USER INDUSTRIES OF THIS VERSATILE PACKING MATERIAL ARE
- WORLD CORRUGATED BOXES MARKET
- CHINA, INDIA TO BE FASTEST GROWING NATIONAL MARKETS
- RECYCLED BOARD TO LEAD CONTAINERBOARD DEMAND
- DEMAND & SUPPLY, COMPETITION - CORRUGATED BOXES
- CORRUGATION: FUTURE TRENDS
- GLOBAL MARKETING POSITION OF CORRUGATED BOXES
- RAW MATERIALS
- KRAFT PAPER:-
- CORRUGATING MEDIUM:-
- LINER BOARDS:-
- CARD BOARD:-
- ADHESIVE:-
- SODIUM SILICATE:-
- STARCH:-
- TESTING
- RESEARCH AND DEVELOPMENT
- 1. HONEY COMB BOARDS:
- 2. CROSS-FLUTED BOARD:-
- 3. HESSIAN LAMINATED BOARD:-
- 4. MOLDED CORRUGATED PULP:-
- PRESENT PRODUCTION AND GROWTH PROSPECTS
- B.I.S. SPECIFICATION
- TYPES OF CORRUGATIONS
- PROCESS OF MANUFACTURE
- BOX MAKING:-
- REGULAR SLOTTED CARTON
- 2. OVERLAP SLOTTED CARTON:-
- 3. CENTRE SPECIAL SLOTTED CARTON.
- 4. CENTRE SPECIAL OVERLAP SLOTTED CARTON
- 5. FULL OVERLAP SLOTTED CARTON (FOL)
- 6. CENTRE SPECIAL FULL OVERLAP SLOTTED CARTON (CSFOL)
- 7. HALF SLOTTED CARTON WITH COVER (SPTHS)
- 8. HALF SLOTTED CARTON WITH HALF SLOTTED PARTIAL COVER (PTHS)
- 9 FULL TELESCOPE HALF SLOTTED CARTON (FTHS)
- 10. DESIGN STYLE CARTON WITH COVER (SCD)
- 11. FULL TELESCOPE DESIGN STYLE CARTON (FTD)
- 12. PARTIAL TELESCOPE DESIGN STYLE CARTON (FTD)
- 13. DOUBLE COVER CARTON (DC)
- 14. INTERLOCKING DOUBLE COVER CARTON:-
- 15. BLISS CARTONS (NO. 2 & NO. 4 STYLE)
- 16. DOUBLE THICKNESS SCORE LINE BOXES :-
- 17. DOUBLE SLIDE CARTONS (DS)
- 18. TRIBLE SLIDE CARTON (TS)
- PROCESS FLOW DIAGRAM
- MACHINES REQUIRED & THEIR DESCRIPTION
- SINGLE FACE CORRUGATING MACHINE:-
- BOARD CUTTING MACHINE:-
- PASTING MACHINE
- SPECIFICATIONS:-
- SHEET PRESS:
- HEAVY DUTY ECCENTRIC SLOTTER:
- CORRUGATING SHEET PRINTING MACHINE:-
- SPECIFICATIONS
- 4. BAR ROTARY CUTTING & CREASING MACHINE
- TECHNICAL DATA:-
- PARTITION SLOTTER:
- FLOW CHART OF MANUFACTURING PROCESS
- CORRUGATING ADHESIVE
- EXAMPLE 1
- EXAMPLE 2
- EXAMPLE 3
- EXAMPLE 4
- EXAMPLE 5
- LOCATION
- BROADLY THERE ARE TWO WAYS OF HARVESTING RAINWATER
- 1. SURFACE RUNOFF HARVESTING
- 2. ROOFTOP RAINWATER HARVESTING
- ROOFTOP RAINWATER HARVESTING SYSTEM
- COMPONENTS OF THE ROOFTOP RAINWATER HARVESTING
- FIG: COMPONENTS OF RAINWATER HARVESTING
- THE SYSTEM MAINLY CONSTITUTES OF FOLLOWING SUB COMPONENTS:
- CATCHMENTS
- TRANSPORTATION
- FIRST FLUSH
- FILTER
- PHOTOGRAPH OF TYPICAL FILTER IN RAINWATER HARVESTING
- SAND GRAVEL FILTER
- CHARCOAL FILTER
- PVC –PIPE FILTER
- SPONGE FILTER
- METHODS OF ROOFTOP RAINWATER HARVESTING
- A) STORAGE OF DIRECT USE
- B) RECHARGING GROUNDWATER AQUIFERS
- C) RECHARGING OF BORE WELLS
- D) RECHARGE PITS
- E) SOAKWAY OR RECHARGE SHAFTS
- F) RECHARGING OF DUG WELLS
- G) RECHARGE TRENCHES
- H) PERCOLATION TANK
- SUPPLIERS OF PLANT AND MACHINERY FOR CORRUGATED BOARD & BOXES
- LAMINATING MACHINE
- KRAFT PAPER
- CARDBOARD
- KRAFT LINER BOARD
- LAMINATION ADHESIVE
- PRINTING INKS & OTHER SUPPLIES
- LIST OF THE MACHINES (CHINA MAKE)
- PLANT LAYOUT
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
A corrugated fibre board is a paper-based packaging board constructed using corrugated paper layers and fibre board components. The report covers several forms, including single faced, double faced, double wall, and triple wall corrugated fibre boards. Their construction provides useful strength while maintaining relatively low weight, making them suitable for packaging and transport applications. Corrugated and solid fibre board boxes are widely used as alternatives to conventional wooden transport containers because they combine satisfactory strength with easier handling.
Major raw materials covered in the report include kraft paper, corrugating medium, liner boards, card board, adhesive, sodium silicate, and starch. These materials perform different functions in the production of corrugated board and boxes. Kraft paper and liner boards form important paper components, while the corrugating medium provides the fluted structure. Adhesive and related materials are used to bond the layers during manufacturing. The selection and quality of raw materials influence board construction and the resulting packaging characteristics.
The report covers a broad range of carton designs, including regular slotted cartons, overlap slotted cartons, centre special slotted cartons, full overlap slotted cartons, telescope cartons, design style cartons, double cover cartons, bliss cartons, double slide cartons, and triple slide cartons. It also identifies several specialized designs using abbreviations such as FOL, CSFOL, SPTHS, PTHS, FTHS, SCD, FTD, and DS. These designs address different packaging and closure requirements and form part of the box-making section of the report.
The report identifies several machines associated with corrugated board and box production, including a single face corrugating machine, board cutting machine, pasting machine, sheet press, heavy duty eccentric slotter, corrugating sheet printing machine, bar rotary cutting and creasing machine, and partition slotter. It also includes machinery specifications, technical data, process flow information, and a plant layout section. The actual machinery configuration depends on the required products, manufacturing process, board specifications, and production requirements.
Corrugated boxes are primarily used as packaging and transport containers across different industries. The report describes corrugated and solid fibre board boxes as widely used alternatives to wooden boxes because they are light in weight and provide satisfactory strength. Paper packaging also serves applications involving boxes, bags, sealing tapes, drums, tubes, and cushioning materials. The report further discusses the major user industries of corrugated packaging, along with product uses, applications, market development, and future trends.
Paper is important in packaging because it can be converted into a wide range of packaging and protective products while remaining economical, light, and easy to handle. The report identifies paper as one of the most important materials used in packaging and notes its application in boxes, bags, sealing tapes, drums, tubes, and cushioning materials. It also states that paper is increasingly replacing older packaging materials and that industrial advancement is expected to support increased production of packaging papers and boards.
The project report covers manufacturing, raw materials, testing, research and development, product types, market overview, future trends, BIS specification, process flow, machinery, and plant layout. It also includes sections on suppliers of plant and machinery and related supplies. In addition, the report contains material on rooftop rainwater harvesting, including catchments, transportation, first flush, filters, storage, groundwater recharge, recharge pits, trenches, and percolation tanks. The appendix addresses project economics and related financial and operational schedules.
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.
