Code #3615
Industry Overview
Galvanized Corrugated Sheets are manufactured from high-grade steel and are widely used in the construction industry, particularly for roofing and walling applications. The galvanizing process provides excellent corrosion resistance, making these sheets a preferred material for construction purposes where durability and protection against environmental exposure are important.
The demand for galvanized corrugated sheets is closely linked to the performance of their major end-user sectors, especially building and construction. Consequently, demand for these products is considered derived demand, as it depends directly on activity and requirements within the construction sector. The project covers the manufacturing of galvanized and coloured corrugated sheets, including galvanizing, colour coating, quality control and corrugation operations. The report also addresses plant description, continuous galvanizing and colour coating lines, market conditions, roofing applications, housing-related demand, manufacturing processes, plant layout, quality requirements, and suppliers of raw materials, equipment and machinery.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 60 MT/Day |
| Land & Building (7000 sq.mt.) | Rs. 4.39 Cr |
| Plant & Machinery | Rs. 5.85 Cr |
| Working Capital for 2 Months | Rs. 19.19 Cr |
| Total Capital Investment | Rs. 31.12 Cr |
| Rate of Return | 35% |
| Break Even Point | 48% |
Content Index
- INTRODUCTION
- USES AND APPLICATIONS
- PROPERTIES
- APPLICATIONS
- B.I.S. SPECIFICATION
- MANUFACTURING PROCESS
- (1) PROCESS OF GALVANIZING
- HOT-DIP GALVANIZING
- METHODS OF HOT DIP GALVANISING
- (A) BATCH PROCESS
- (B) CONTINUOUS PROCESS
- HOT-DIP GALVANIZING ON CONTINUOUS LINES
- (A) PREPARATION OF BLACK COILS
- (B) CLEANING
- (C) ANNEALING AND COOLING
- (D) ZINC BATH MANAGEMENT AND ALLOYING REACTIONS
- COATING WEIGHT [MASS] CONTROL AND MEASUREMENT
- POST TREATMENTS
- (A) TEMPER PASSING
- (B) LEVELING
- (C) CHEMICAL TREATMENT
- (D) INSPECTION
- (E) OILING AND RECOILING
- (2) COLOURING PROCESS OF G.I SHEET
- COATING PROCESS
- TESTS CONDUCTED FOR QUALITY CHECK OF THE COATED STEEL
- (3) CORRUGATION PROCESS OF G.I COLOURING SHEET
- PROCESS FLOW CHART
- QUALITY CONTROL
- VARIOUS QUALITY CONTROL TEST INCLUDE
- PLANT DESCRIPTION
- 1. CONTINIOUS GALVANISING LINE
- GALVANIZING BASICS
- ZINC
- WHY ZINC IS ONLY USED:
- SALIENT FEATURES
- LINE DIAGRAM OF CGL
- COMPONENTS OF LINE:-
- DEGREASING SECTION
- FURNACE SECTION
- PRE HEAT FURNACE:-
- RADIANT TUBE FURNACE (RTF):-
- SOAKING ZONE:-
- JET COOLING:-
- ZINC POT:-
- COOLING TOWER
- Q-TANK
- (2) COLOUR COATING LINE
- COMPONENTS:-
- MARKET OVERVIEW
- FEW INDIAN MAJOR PLAYERS ARE AS UNDER
- INDIAN GALVANIZED STEEL INDUSTRY
- APPLICATIONS OF GALVANIZED STEEL PRODUCTS
- SECTOR CONSUMPTION PATTERN
- APPLICATIONS OF METAL ROOFS
- PROBLEMS WITH METAL ROOFS
- LOW ACCEPTANCE
- LIMITED COLOUR PALETTE
- COST
- UNWILLINGNESS TO TAKE ONUS OF QUALITY/SAFETY
- OUTLOOK
- METAL ROOFS AND ITS INSTALLATION
- MATERIAL FOR METAL ROOFING
- CHOOSE YOUR METAL ROOFING
- ADVANTAGES OF A METAL ROOF
- INSTALLING A METAL ROOFS
- B. PROCESS IN INSTALLING A METAL ROOF
- CHALLENGES OF INSTALLING METAL ROOFING
- ROOFING MARKET
- GLOBAL ROOFING MARKET: SNAPSHOT
- RISING DEMAND FOR ECO-FRIENDLY ROOFING COULD SHAPE ROOFING MARKET
- ASIA PACIFIC LIKELY TO SUSTAIN STRONG POSITION IN GLOBAL ROOFING MARKET
- INDUSTRY INSIGHTS
- HOUSEHOLD SIZE
- RESIDENTIAL DENSITY
- INCOME DISTRIBUTION
- HOUSING CONDITION AND OBSOLESCENCE FACTOR
- HOUSEHOLDS PER ROOM AND CONGESTION FACTOR
- SLUMS
- HOUSING SHORTAGE AND NEED
- PROPOSED HOUSING POLICY
- PRIVATE SECTOR PARTICIPATION
- ROLE OF GOVERNMENTAL
- HOUSES OF DIFFERENT INCOME CATEGORIES
- GROUP HOUSING SCHEMES
- URBAN VILLAGES
- CONCEPT OF CITY WITHOUT SLUMS
- URBAN RENEWAL
- AREA FOR RENEWAL
- GUIDELINES FOR URBAN RENEWAL1
- HOUSING & SLUMS
- HOUSING
- SLUM POPULATION
- BASIC SERVICES FOR URBAN POOR (BSUP) PROGRAM IN JAMMU
- ISSUES
- MIGRATION
- FUTURE HOUSING DEMAND
- PROPOSED HOUSING POLICY
- HOUSING FOR URBAN POOR:
- DETAILED EXPORT DATA OF ROOFING SHEET
- ROOFING INDUSTRY STATISTICS AND TRENDS
- CURRENT MARKET
- MAJORITY OF CONTRACTORS ARE CENTERED IN THE FOLLOWING STATES:
- INDUSTRY LEADERS
- HIGH PERFORMANCE PVC SINGLE PLY ROOFING
- INDUSTRY MATERIALS
- ROOFING INDUSTRY COMPLAINT TRENDS
- THE MOST POPULAR DOCUMENT REASONS FOR COMPLAINTS ARE:
- PROCESS FLOW CHART FOR CONTINIOUS COIL GALVANISING LINE
- PROCESS FLOW CHART FOR COLOUR COATING LINE
- PROCESS FLOW CHART FOR CORRUGATION LINE
- PLANT LAYOUT
- MANUFACTURERS/SUPPLIERS OF ROOFING SHEET
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF M.S STRIP COILS
- SUPPLIERS OF ZINC INGOT
- SUPPLIERS OF CASTIC SODA
- SUPPLIERS OF HYDROCLORIC ACID
- SUPPLIERS OF DEGREASING CHEMICAL
- SUPPLIERS OF COATING POWDER
- SUPPLIERS OF PAINTS
- SUPPLIERS OF PLANT AND MACHINERIES
- INDIAN SUPPLIERS OF CONTINIOUS GALVANISING LINE
- FOREIGN SUPPLIERS OF CONTINIOUS GALVANISING LINE
- INDIAN SUPPLIERS OF COLOUR COATING LINE
- FOREIGN SUPPLIERS OF COLOUR COATING LINE
- INDIAN SUPPLIERS METAL CORRUGATED ROOFING SHEET LINE
- FOREIGN SUPPLIERS OF METAL SHEET CORRUGATION LINE
- SUPPLIERS OF EOT CRANE
- SUPPLIERS OF POWER TRANSFORMERS
- SUPPLIERS OF ELECTRICAL PANEL
- SUPPLIERS OF ELECTRIC MOTOR
- SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
- SUPPLIERS OF AIR COMPRESSORS
- SUPPLIERS OF PLATFORM WEIGHING MACHINE
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF JIGS AND FIXTURE
- SUPPLIERS OF SUBMERSIBLE WATER PUMP
- SUPPLIERS OF COOLING TOWER
- SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
- LIST OF PLANT & MACHINERY
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Galvanized corrugated sheets are primarily used for roofing and walling in construction applications. Their steel base provides structural strength, while the zinc coating improves resistance to corrosion and environmental exposure. They can be used in buildings and other construction structures where durable sheet materials are required. The report also covers coloured galvanized sheets, which add a coated finish for applications where appearance and protective performance are important.
Zinc is used for galvanizing steel because it provides effective protection against corrosion. A zinc coating separates the underlying steel from the surrounding environment and helps extend the useful life of the steel product. The manufacturing report specifically examines zinc, galvanizing fundamentals, zinc bath management and alloying reactions as part of the continuous galvanizing process. Proper control of the coating process is important for achieving the required coating quality and consistent product performance.
Hot-dip galvanizing protects steel by passing prepared steel through a molten zinc bath to form a protective zinc coating. The process can be carried out through batch or continuous methods. For continuous lines, the report covers black coil preparation, cleaning, annealing and cooling, zinc bath management, coating weight control and post-treatment operations. These stages help prepare the steel surface, apply the zinc coating and complete the material for inspection, oiling and recoiling.
Galvanized sheets are converted into corrugated roofing sheets through a corrugation operation that forms the required profile in the coated steel sheet. Before corrugation, the steel may undergo galvanizing and, where required, colour coating and quality inspection. Corrugation provides the sheet with its characteristic profile and is an important part of preparing the product for roofing applications. The report includes a dedicated corrugation process, quality control requirements and a process flow chart for the corrugation line.
Quality testing is important for verifying coating performance, surface condition and conformity with applicable specifications. The report includes coating weight or mass control and measurement, inspection, chemical treatment and tests for coated steel. Quality control is also addressed for the colouring and corrugation processes. Consistent process control helps manufacturers maintain uniform coating characteristics, surface quality and dimensional performance while ensuring that finished sheets are suitable for their intended construction and roofing applications.
Demand for galvanized corrugated sheets is strongly influenced by activity in the construction and building sectors. Because these sheets are primarily used for roofing and walling, requirements for new construction, replacement roofing and related infrastructure can affect demand. The report treats the product as a derived-demand material because its consumption depends on the performance of major end-user sectors. It also examines roofing markets, housing conditions, housing demand, metal roofing applications and industry trends as factors relevant to the market outlook.
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