Industry Overview
Chlorinated Poly (Vinyl Chloride) (CPVC) is a thermoplastic pipe and fitting material manufactured from CPVC compounds meeting ASTM Class 23447 requirements as defined in ASTM Specification D1784. CPVC piping systems are widely used for potable water distribution, corrosive fluid handling in industrial applications, and fire suppression systems. Key advantages include corrosion resistance, long service life, ease of installation and handling, cost effectiveness, environmental suitability, and acceptance by applicable codes.
Industrial CPVC pipes are manufactured through extrusion in sizes from ¼" to 12" diameter in Sch 40, Sch 80, and SDR (Standard Dimension Ratio) dimensions. CPVC plumbing pipes are produced in sizes ¼" through 2" copper tube size (CTS) dimensions in accordance with ASTM D2846 specifications, with an SDR 11 wall thickness. These products are available in straight lengths and, for small diameters, coils.
CPVC pipes and fittings are designed for residential and commercial hot and cold potable water distribution systems. The products are manufactured from specialized CPVC compounds with physical properties suited to piping applications. CPVC pipes from 15 mm (1/2'') to 50 mm (2'') are also produced according to IS 15778 in Class 1 (SDR 11) and Class 2 (SDR 13.5).
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 12 Ton/Day |
| Land & Building (5000 sq.mt.) | Rs. 6.80 Cr |
| Plant & Machinery | Rs. 4.35 Cr |
| Working Capital for 1 Months | Rs. 6.23 Cr |
| Total Capital Investment | Rs. 17.70 Cr |
| Rate of Return | 29% |
| Break Even Point | 50% |
Content Index
- INTRODUCTION
- CPVC PIPES AND FITTING
- TECHNICAL SPECIFICATIONS
- CPVC PIPES & FITTINGS
- CHLORINATED POLYVINYL CHLORIDE (CPVC)
- RAW MATERIALS
- CPVC PIPE AND PIPE FITTING GRADE
- APPLICATION OF CPVC PIPES
- MARKING
- ADVANTAGE OF CPVC PIPE AND FITTING
- CPVC ADVANTAGES
- CPVC APPLICATIONS
- CPVC STANDARDS
- SPECIFICATION OF CPVC PIPES AND FITTINGD
- CPVC SCHEDULE 40 & SCHEDULE 80 PIPE SPECIFICATIONS
- APPLICATION
- SCOPE
- CPVC MATERIALS
- DIMENSIONS
- THE MAXIMUM SERIVCE TEMPERATURE FOR CPVC IS 200°F.
- SCOPE
- MATERIALS OF CONSTRUCTION
- (CPVC) CHLORINATED POLY VINYL CHLORIDE
- SOLVENT CEMENT AND WELDING ROD (CPVC)
- ASSEMBLY AND CONSTRUCTION PROCEDURES
- SCOPE
- MATERIALS OF CONSTRUCTION
- (CPVC) CHLORINATED POLYVINYL CHLORIDE
- SOLVENT CEMENT AND WELDING ROD (CPVC)
- ASSEMBLY/CONSTRUCTION PROCEDURES
- DIMENSIONAL SPECIFICATIONS
- PRODUCT QUALITY
- MARKET OVERVIEW OF PLASTIC PIPES AND FITTINGS
- INDIAN PVC PIPE MARKET
- SEGMENT REVIEW
- INDIA PVC PIPES MARKET KEY SEGMENTS:
- MANUFACTURERS/EXPORTERS OF PVC PIPES AND FITTINGS
- COMPARISON BETWEEN CPVC AND PVC PIPES
- BENEFITS OF CPVC
- PHYSICAL PROPERTIES
- HEAT RESISTANCE
- MECHANICAL PROPERTIES
- PROPERTIES OF CPVC AND PVC
- BONDING
- FIRE PROPERTIES
- PIPE EXTRUSION PROCESS
- PIPE EXTRUSION PROCESS
- MATERIALS:
- PVC COMPOUNDING IS USUALLY CARRIED OUT IN TWO STAGES
- CONVERTING CPVC INTO PIPES AND FITTING
- CPVC EXTRUSION
- CPVC INJECTION MOLDING
- PROCESS OF CPVC PIPE EXTRUSION
- PROCESS FLOW DIAGRAM OF CPVC PIPE
- DETAILS OF PLASTIC EXTRUSION
- SECTIONAL VIEW OF A SIMPLE PLASTIC EXTRUDER.
- TYPES OF EXTRUDERS
- SINGLE SCREW EXTRUDER:
- SIMPLE PLASTIC SINGLE SCREW EXTRUDER.
- TWIN SCREW EXTRUDER:
- TROUBLESHOOTING SHOOTING GUIDE FOR PIPE EXTRUSION
- PRINCIPLES OF PLANT LAYOUT
- MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
- PLANT LOCATION FACTORS
- PRIMARY FACTORS
- 1. RAW-MATERIAL SUPPLY:
- 2. MARKETS:
- 3. POWER AND FUEL SUPPLY:
- 4. WATER SUPPLY:
- 5. CLIMATE:
- 6. TRANSPORTATION:
- 7. WASTE DISPOSAL:
- 8. LABOR:
- 9. REGULATORY LAWS:
- 10. TAXES:
- 11. SITE CHARACTERISTICS:
- 12. COMMUNITY FACTORS:
- 13. VULNERABILITY TO WARTIME ATTACK:
- 14. FLOOD AND FIRE CONTROL:
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- 1. DEPRECIATION:
- 2. FIXED ASSETS:
- 3. WORKING CAPITAL:
- 4. BREAK-EVEN POINT:
- 5. OTHER FIXED EXPENSES:
- 6. MARGIN MONEY:
- 7. TOTAL LOAD:
- 8. LAND AREA/MAN POWER RATIO:
- PROJECT IMPLEMENTATION SCHEDULES
- INTRODUCTION
- PROJECT HANDLING
- PROJECT SCHEDULING
- PROJECT CONSTRUCTION SCHEDULE
- TIME SCHEDULE
- SUPPLIERS OF PLANT AND MACHINERY FOR CPVC PIPES
- SUPPLIERS OF CPVC EXTRUSION PLANT
- SUPPLIERS OF INJECTION MOULDING MACHINES
- SUPPLIERS OF HIGH SPEED MIXER
- SUPPLIERS OF EXTRUDER
- SUPPLIERS OF PLASTIC SCRAP GRINDER MACHINE
- SUPPLIERS OF GENERATOR SET
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF CPVC PIPE FITTING MOULDS
- SUPPLIERS OF CALCIUM STEARATE
- SUPPLIERS OF LEAD STEARATE
- SUPPLIERS OF PRECIPITATED CALCIUM CARBONATE
- SUPPLIERS OF PIGMENT DYE
- PLANT LAYOUT
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
CPVC pipe and fitting manufacturing involves converting CPVC compounds into pipes and molded fittings for plumbing, industrial, and other piping applications. Pipes are commonly produced through extrusion, while fittings are manufactured through injection molding. The process includes material preparation, compounding or blending where applicable, extrusion or molding, sizing, cooling, finishing, quality inspection, and marking. Manufacturing parameters must be controlled to achieve the required dimensional accuracy, mechanical performance, pressure capability, and compliance with applicable specifications and standards.
CPVC pipes are mainly used for potable water distribution, hot and cold plumbing systems, industrial fluid handling, and fire suppression applications. Their resistance to corrosion and suitability for elevated-temperature water make them useful in residential and commercial piping systems. Industrial CPVC products can also be selected for handling certain corrosive fluids where the material is chemically compatible with the service conditions. The specific pipe grade, dimensions, pressure rating, temperature conditions, and applicable standards should be considered before selecting a CPVC piping system.
CPVC pipes are primarily manufactured by an extrusion process in which a prepared CPVC compound is heated, plasticized, and forced through a die to form a continuous pipe. The extruded pipe is then sized and cooled before being cut into specified lengths or processed into coils where applicable. Process control is important because CPVC requires suitable temperature, screw, die, cooling, and haul-off conditions. The manufacturing line may also incorporate equipment for mixing, material handling, cutting, inspection, and quality control.
CPVC is a chlorinated form of PVC that generally offers greater temperature capability than conventional PVC. The additional chlorination changes the material's properties and makes CPVC particularly suitable for hot and cold water applications and certain higher-temperature services. PVC remains widely used for applications such as cold-water distribution, drainage, sewerage, and other services depending on the product specification. The appropriate material should be selected according to temperature, pressure, chemical exposure, dimensional requirements, applicable standards, and the intended service environment.
A CPVC pipe manufacturing plant generally requires equipment such as a CPVC extrusion plant, extruder, high-speed mixer, sizing and cooling equipment, haul-off and cutting systems, and supporting material-handling and utility equipment. A facility producing fittings may additionally require injection moulding machines and CPVC pipe fitting moulds. Depending on the plant configuration, supporting equipment can include a plastic scrap grinder machine and generator set. Equipment selection depends on product range, required dimensions, production requirements, automation level, and applicable quality specifications.
Relevant CPVC standards depend on the product type and intended application. The report references ASTM Specification D1784 for CPVC compound requirements and ASTM D2846 for CTS plumbing products. It also references IS 15778 for CPVC pipes in the specified Indian dimensions and classes. Standards can cover material classification, dimensions, pressure performance, physical properties, marking, and product quality. Manufacturers should verify the latest applicable editions and any additional requirements relevant to their particular product, market, and intended service.
Important plant-location factors include reliable raw-material supply, proximity to markets, power and fuel availability, water supply, transportation infrastructure, waste disposal arrangements, labor availability, regulatory requirements, taxes, site characteristics, community factors, and flood and fire protection. For a CPVC manufacturing facility, the location should also support efficient movement of raw materials and finished products and provide adequate space for production equipment, storage, utilities, quality-control operations, and future operational requirements. A systematic site assessment can help balance logistics, operating costs, infrastructure, and regulatory considerations.
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