Detailed Project Report (DPR) on Crude Rice Bran Oil (Solvent Extraction Process) (Processing Capacity – 50 TPD)

Detailed Project Report (DPR) on Crude Rice Bran Oil (Solvent Extraction Process) (Processing Capacity – 50 TPD)
4619
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India
Countries
Translation provided by Google AI

Industry Overview

Rice bran oil (RBO) is a premium edible oil extracted from the outer layer of rice during the polishing process. It is valued for its antioxidant properties and contains unique nutraceutical compounds such as oryzanol and tocotrienols, which are associated with cholesterol-lowering benefits. Crude rice bran oil primarily consists of glycerides, along with smaller quantities of phospholipids, glycolipids, free fatty acids, and waxes.

Rice bran contains approximately 20-22 Wt% oil depending on the rice variety and milling process. India, being the second largest producer of rice globally, has significant potential for rice bran oil production due to its extensive paddy cultivation and rice milling activities. Modern milling techniques, including parboiling, help deactivate lipolytic enzymes and maintain bran oil quality, while extraction plants located near rice mills further support efficient processing.

Rice bran oil is recognized as a healthy cooking oil due to its balanced fatty acid profile, high smoke point, and rich concentration of antioxidants, vitamins, tocopherols, tocotrienols, phytosterols, polyphenols, squalene, and gamma oryzanol. It is suitable for frying, sautéing, salad dressing, baking, and other cooking applications. The presence of natural antioxidants contributes to its improved shelf life and nutritional value, making it a preferred alternative to oils containing trans-fats.

Cost Estimation

Particulars Cost / Details
Plant Capacity 50 MT/Day
Land & Building (2935 sq.mt.) Rs. 3.43 Cr
Plant & Machinery Rs. 3.27 Cr
Working Capital for 0.25 Month Rs. 67.79 Lac
Total Capital Investment Rs. 7.80 Cr
Rate of Return 52%
Break Even Point 66%

Content Index

  • INTRODUCTION
  • USES/APPLICATION
  • HEALTH BENEFITS OF RICE BRAN OIL
  • MARKET OVERVIEW
  • COMPOSITION AND PROPERTIES
  • FORMULATION
  • RAW MATERIALS
  • SUPPLIERS OF RAW MATERIALS
  • MANUFACTURING PROCESS STEPS
  • ENGINEERING DESIGN CONSIDERATIONS
  • ETP FACILITY
  • SEWAGE AND WASTE WATER EFFLUENT
  • WASTE GENERATION & MANAGEMENT/GREEN BELT
  • PLANT/MACHINERY (BROADLY)
  • SUPPLIERS OF PLANT & MACHINERIES/TURNKEY
  • UTILITIES PER MONTH (ESTIMATED)
  • PRINCIPLES OF PLANT LAYOUT
  • PLANT LOCATION FACTORS
  • HEALTH SAFETY AND ENVIRONMENT
  • ANTICIPATED ENVIRONMENTAL IMPACTS
  • MITIGATION MEASURES (PROPOSED)
  • HSE REQUIREMENT
  • SAFETY & OCCUPATIONAL MEASURE
  • POTENTIAL RISKS
  • PROPOSED IMPLEMENTATION SCHEDULE
  • PROJECT FINANCIALS
  • PRELIMINARY PLANT LAYOUT
  • CONCLUSIONS
  • CRUDE RICE BRAN OIL – REFINING STEPS

Appendix

  • APPENDIX – A:
  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

Rice bran oil is an edible oil extracted from the outer layer of rice during the polishing process. It is valued for its nutritional properties, balanced fatty acid composition, and naturally occurring antioxidants such as oryzanol, tocopherols, and tocotrienols. It is widely used for cooking applications including frying, sautéing, baking, and salad dressing.

Rice bran oil is considered healthy because it contains antioxidants, vitamins, and a balanced combination of saturated, monounsaturated, and polyunsaturated fats. Its natural compounds, including gamma oryzanol and vitamin E components, contribute to its nutritional value and support its reputation as a premium edible oil.

The primary raw material used for rice bran oil production is rice bran obtained during rice milling. The oil content of rice bran depends on the rice variety and milling process. Proper handling and processing of bran are important to maintain oil quality before extraction.

Rice bran oil is mainly used as an edible cooking oil for frying, sautéing, baking, and food preparation. Its high smoke point and antioxidant content make it suitable for various cooking methods and a preferred option for many food applications.

Rice bran oil quality is influenced by the rice variety, milling method, storage conditions, and extraction process. Modern milling practices, including techniques that reduce enzyme activity, help preserve bran quality and improve the stability of the extracted oil.

Key considerations for setting up a rice bran oil plant include raw material availability, plant location, machinery selection, utilities, environmental management systems, safety requirements, and efficient process design. Proper planning helps ensure reliable operation and sustainable production.

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