Detailed Project Report (DPR) on desalination and bromine recovery and salt extraction (1000 kg/day)

Detailed Project Report (DPR) on desalination and bromine recovery and salt extraction (1000 kg/day)
4555
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India
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Industry Overview

Seawater desalination is an industrial process used to remove salts and other dissolved constituents from seawater to produce fresh water. With increasing pressure on freshwater resources due to population growth, urban expansion, and water scarcity, desalination has become an important technology for coastal regions and water-stressed areas. Seawater represents a significant source for desalination, while brackish water and other saline sources are also widely treated.

Desalination processes generally fall into two categories: thermal processes and membrane processes. Thermal methods use evaporation and condensation techniques, while membrane methods such as reverse osmosis use high pressure to separate salts through specialized membranes. Technologies including multi-stage flash distillation, multiple-effect evaporation, and vapour compression distillation are applied according to capacity and operational requirements.

Bromine recovery from seawater is another important industrial application involving saline resources. Bromine occurs naturally as bromide in seawater, salt lakes, and concentrated brine solutions. Sea bitterns, obtained after salt crystallization from seawater, provide a rich source of bromine for extraction. Bromine is a reddish-brown liquid non-metallic element used in several industrial applications, including flame retardants and chemical manufacturing. The production process involves extraction, oxidation, purification, and safe handling practices due to bromine’s hazardous nature.

Cost Estimation

Particulars Details
Plant Capacity 1000 Kg./Day
Land & Building (10,000 sq.mt.) Rs. 1.59 Cr
Plant & Machinery Rs. 2.33 Cr
Working Capital for 1 Month Rs. 2.31 Cr
Total Capital Investment including 3 months working capital Rs. 10.70 Cr
Rate of Return 54%
Break Even Point 64%

Content Index

  • INTRODUCTION
  • SOURCE AND SAFETY OF BROMINE
  • SAFETY FIRST
  • MARKET OVERVIEW OF SALT
  • PRODUCTION OF SALT IN PAST FEW YEARS
  • GROWTH OF CHLOR-ALKALI INDUSTRY OF INDIA
  • PROPERTIES OF SALT
  • POTASSIUM IODIDE
  • PROPERTIES OF BROMINE
  • METHOD OF DESALINATION
  • METHOD OF COMMON SALT FROM SEA WATER
  • SEQUENCES IN SEA WATER DESALINATION
  • TECHNICAL DESCRIPTION1: REVERSE OSMOSIS (RO)
  • MANUFACTURING PROCESS OF SALT FROM SEAWATER
  • DETAILS OF SALT PURIFICATION PROCESS
  • THE PRODUCTION OF SOLAR SALT
  • THE PRODUCTION OF VACUUM SALT
  • USES AND APPLICATION OF BROMINE
  • MARKET OVERVIEW OF BROMINE
  • MAJOR BROMINE MANUFACTURING COUNTRIES
  • MAJOR PLAYERS
  • RAW MATERIAL SECTION
  • B.I.S. SPECIFICATIONS
  • ANALYSIS OF BROMINE, TECHNICAL
  • SAMPLING OF BROMINE TECHNICAL
  • EXTRACTION TECHNIQUE OF BROMINE
  • PRODUCTION OF BROMINE
  • EXTRACTION OF BROMINE FROM SEA WATER
  • OXIDATION OF BROMIDE TO BROMINE
  • ETP PROCESS
  • STAGES IN BROMINE MANUFACTURE
  • HOW A HAZARDOUS CHEMICAL LIKE BROMINE IS HANDLED
  • SAFETY IN BROMINE PLANT
  • TECHNICAL DETAILS OF BROMINE MANUFACTURE
  • AIR POLLUTANT EMISSIONS & THEIR CONTROL
  • ADDRESSES OF RAW MATERIALS SUPPLIERS
  • ADDRESSES OF PLANT & MACHINERY SUPPLIERS
  • GOVT. LICENSE DETAILS FOR LIQUID BROMINE PLANT

Appendix

  • APPENDIX – A:
  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

Seawater desalination is a process that removes dissolved salts and other constituents from seawater to produce fresh water. The process is widely used in coastal and water-scarce regions where conventional freshwater resources are limited. Desalination technologies generally use thermal methods or membrane-based methods such as reverse osmosis to separate salts from water.

The main methods used for seawater desalination are thermal processes and membrane processes. Thermal processes involve evaporation and condensation, while membrane processes use pressure-driven separation through specialized filters. Reverse osmosis is one of the most commonly applied membrane technologies for producing freshwater from saline sources.

Bromine is extracted from seawater by recovering bromide compounds present in saline sources. The process generally involves oxidation of bromide ions to form bromine, followed by separation, purification, and recovery steps. Sea bitterns and concentrated brine solutions are important raw materials for bromine production.

Bromine is used in several industrial applications including chemical manufacturing and flame retardant production. Due to its reactive nature, bromine requires controlled handling, storage, and transportation procedures to maintain industrial safety standards.

Safety is essential in bromine manufacturing because bromine is a hazardous chemical requiring specialized handling systems. Industrial plants use safety measures for leakage control, storage, transportation, process management, and protective equipment to reduce operational risks.

Reverse osmosis is a membrane-based desalination process that uses high pressure to force saline water through fine membranes. The membranes allow water molecules to pass while retaining dissolved salts and impurities, producing a purified water stream and a concentrated waste stream.

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