DI CALCIUM PHOSPHATE
(ANIMAL FEED GRADE) FROM HYDROCHLORIC ACID ROUTE
[CODE NO. 1854]
Rock phosphate is the source from which dicalcium phosphate can be manufactured. It finds applicability as a fertilizer and animal feed. The phosphours pentoxide content ranges around 41-42% in the dihydrate form. The trade mark for a dentrifice grade dicalcium phosphate dihydrate is captioned as "Dicalcium phosphate victor". It is CaHPO4.2H2O plus additive. FCC grade, Which is used as polishing agent in dentrifices.
In the shallow, medium and deep-black soils having the carbonate content from 3 to 6%, the available phosphorous was highest at 60 days when superphosphate was applied, whereas in the alluvial soil containing 1% carbonate, the highest available phosphorous was observed at 60 days when the fertilizer applied was dicalcium phosphate.
Dicalcium phosphate proved as effective as superphosphate on alluvial, coastal alluvial, red and laterite soils, but was inferior on medium-black and deltaic saline soils.
Non granulated dicalcium phosphate appears to be an acceptable phosphate source for rice on soil other than medium black and deltaic saline. for up land cereals the limited available data indicate that some water soluble phosphate is necessary along with dicalcium phosphate. For grain legumes, however, di-calcium phosphate does not seem to be a good source on alluvial, medium-black and mixed red and black soils. It may be mentioned that superphosphate supplied more calcium and additionally sulphur, which could be critical for grain legumes in some soils. the basic raw material for this product being rock phosphate.
It is found as a geological deposit on a large scale in some counties, like the USA, the USSR, Australia Morocco, Jordon. Tunisa, Egypt,Israel and Peru. Although the first phosphate fertilizer plant in India went into production in 1906, an earnest search for deposits of rock phosphate within the country was made only during the last decade, the richest deposits being discovered in Udaipur (Rajasthan) in march 1966. phosphatic rocks are now reported to occurs in Andhra Pradesh, Assam, Bihar ,Himachal Pradesh, Jammu and Kashmir,
COST ESTIMATION
Plant Capacity 20 MT/day
Land & Building (2.5 Acres) Rs. 4.50 Cr
Plant & Machinery Rs. 11.18 Cr
W.C. for 2 Months Rs. 2.36 Cr
Total Capital Investment Rs. 18.64 Cr
Rate of Return 25%
Break Even Point 57%
INTRODUCTION
PROPERTIES & CHARACTERISTICS
COMPOSITION OF DICALCIUM PHOSPHATE (CAHPO4.2H2O)
USES & APPLICATIONS
B.I.S. SPECIFICATIONS
MARKET POTENTIAL
ANIMAL FEEDS: PHOSPHATE SUPPLEMENTS
MANUFACTURING PROCESS OF DICALCIUM PHOSPHATE
FROM ROCK PHOSPHATE AND HYDROCHLORIC ACID (HCL)
RAW MATERIALS & UTILITIES REQUIREMENTS BLOCK DIAGRAM OF
DICALCIUM PHOSPHATE MANUFACTURE THROUGH HCL ROUTE
IMPROVED PROCESS FOR THE MANUFACTURE FOR DICALCIUM PHOSPHATE (ANIMAL FEED GRADE) USING MINERAL ACID (HYDROCHLORIC ACID,
NITRIC ACID)
PROCESS IN DETAILS
MANUFACTURING PROCESS OF DICALCIUM PHOSPHATE USING H2SO4
MANUFACTURING PROCESS OF DCP HAIFA PROCESS) USING HCL
PROCESS FLOW DIAGRAM
MANUFACTURE OF FEED GRADE DICALCIUM PHOSPHATE
BRIEF DESCRIPTION OF DRAWING:
BEST METHOD
COMPLETE FLOW DIAGRAM
DCP INDUSTRIAL PRODUCTION
FLUXES OF 238U RADIONUCLIDES IN DCP PRODUCTION PROCESS
FLUXES OF 238U RADIONUCLIDES IN DCP PRODUCTION PROCESS
THE CHLOROPHOSPHATE PROCESS FOR DICALCIUM PHOSPHATE
REACTIONS YIELDING MONOCALCIUM CHLOROPHASPHATE
PLANT LAYOUT
TOP
MANUFACTURERS/EXPORTERS OF DI-CALCIUM PHOSPHATE
(FEED GRADE)
SUPPLIERS OF MACHINERY & EQUIPMENTS (IMPORTED)
SUPPLIERS OF PLANT AND MACHINERY (INDIAN)
SUPPLIERS OF RAW MATERIALS
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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