DISPOSABLE PLASTIC SYRINGE
[CODE NO.4029]
Since its introduction in 1950s, the disposable plastic syringes have become really important in the field of medical science. It is a kind of instrument used for injecting any kind of liquid in the body of animals or human beings. Medicines are injected through these syringes into the body through mouth which then takes time to mix with blood. These syringes are becoming more popular in the world due to higher accuracy and lower cost.
The disposable syringes are used for the injection of drugs and vaccines as well as for the extraction of blood. For example, the syringes are used for the injection of insulin in a diabetic person as well as for administering local anesthesia by a dentist (before drilling or pulling teeth). The disposable syringes are also used for drawing blood samples. The healthcare professionals are known to use the largest number of syringes in the medical industry. Many drug addicts also use the disposable syringes for their increased consumption of drugs.
The rising life expectancies of the elderly population has led to increased demand of the healthcar e services and greater need for drugs to the injected. Also, it needs to be well understood that with the increase of population in our country, the requirement of injections and medicines have also increased. The national immunization policy has adopted the self-breaking and non-reusable syringes which follow the suit for curative injections. Plastics are finding greater use in the medical syringes than the conventional materials like glass and metal. The disposable syringes are often wrapped in the polyethylene film pouch for subsequent sterilization by gamma radiation / ethylene oxide.
Disposable syringes are available in sterile condition and due to their ready to use form and involved cost economics, they are replacing the glass syringes due to advantages such as safety from damage and crack resistance. The PP disposable syringes have various advantages over the conventional glass syringes such as crack resistance, leak proof, light weight, eco-friendly, and much more.
With the advent of AIDS, serum hepatitis and other dreaded infectious diseases, the use of disposable syringes has indeed increased in developing countries. To manufacture plastic syringes, the machinery used include injection moulding machines, set of multi cavity moulds and sterilization chamber. The disposable syringes are usually made of barrel, plunger, gasket, protector and hub.
It is important for the medical practitioners and representatives to be cautious while using these disposable syringes. The open end of the syringe may be fitted with a hypodermic needle and a nozzle to direct the flow into and out of the barrel. The disposable syringes are frequently used in the field of clinical medicine to administer injections as well as to infuse intravenous therapy into the bloodstream. In some jurisdictions, the sale of disposable syringes is prohibited or controlled (without a prescription), due to its potential use with illegal intravenous drugs. These syringes are sometimes used without a needle for orally administering liquid medicines for animals or young children, or milk to small young animals.
COST ESTIMATION
Plant Capacity 1,50,000 Nos/Day
Land & Building (3000 sq.mt.) Rs. 1.96 Cr
Plant & Machinery Rs. 4.64 Cr
Working Capital for 1 Month Rs. 2.61 Cr
Total Capital Investment Rs. 9.84 Cr
Rate of Return 36%
Break Even Point 15%
INTRODUCTION
PROJECT LOCATION
CITY MAP
GEOGRAPHICAL AND PHYSICAL FEATURES
CLIMATE
TRANSPORTATION
PARTS OF SYRINGES
SYRINGES AND NEEDLES
NEEDLES
VASCULAR ACCESS NEEDLE GAUGE RECOMMENDATIONS
TYPES OF SYRINGES
SELECTING SYRINGES
SYRINGE TIPS
SELECTING NEEDLES
NEEDLE GAUGE
NEEDLE LENGTH
TYPES OF HYPODERMIC NEEDLES
BEVEL
GAUGE
COMMON GAUGES
DISPOSAL OR REUSABLE
USES AND APPLICATION
1. USED FOR EXTRACTION OF BLOOD:
2. USED FOR VACCINATION:
3. USED FOR INJECTING OF INSULIN:
4. USED FOR ADMINISTERING ANAESTHESIA:
B.I.S. SPECIFICATION
RAW MATERIAL & MACHINERY USED
RAW MATERIAL USED
RAW MATERIALS WHICH ARE USED IN THIS BUSINESS
MACHINERY & EQUIPMENTS
PROCESS FLOW CHART
MANUFACTURING PROCESS
LIST OF RAW MATERIAL
MANUFACTURING PROCESS AND SOURCE OF TECHNOLOGY
PP SYRINGES ARE MADE OF:
INSPECTION AND TESTING
FREEDOM FROM PYROGENIC MATERIAL
TEST FOR ABNORMAL TOXICITY
FREEDOM FROM EXTRANEOUS MATTER
LIMIT FOR EXTRACTABLE MATTER
GENERAL
LIMIT FOR EXTRACTABLE MATERIAL
LUBRICANTS
NOZZLE
GRADUATION POSITION OF SCALE NUMBERING
FLANGE OF BARREL OR FINGER GRIPS
PISTON
DEAD SPACE VOLUM
MAXMUM DEAD SPACE
LEAKAGE TEST
LEAKAGE TEST BETWEEN BARREL AND PISTON
LEAKAGE TESTING
EXPEL AIR.
ACCEPTANCE CRITERIA
PROCEDURE
ACCEPTANCE CRITERIA
THE TEST SHALL BE FOLLOWED AS BELOW:
STERILITY
MARKING OF UNIT CONTAINER
MARKING OF UNIT CONTAINER:
MARKING OF OUTER CONTAINERS:
PACKING:
OUTER CONTAINER
MARKET SURVEY
PRODUCT INSIGHTS
APPLICATION INSIGHTS
DISPOSABLE SYRINGES MARKET TOP KEY PLAYERS
BECTON DICKINSON LAUNCHES A BD INTEVIA 1ML DISPOSABLE AUTO NJECTOR
DISPOSABLE SYRINGES MARKET DYNAMICS-
ASIA PACIFIC IS EXPECTED TO WITNESS A FASTEST GROWTH IN THE GLOBAL DISPOSABLE SYRINGES MARKET
MANUFACTURERS OF DISPOSABLE SYRINGE
COMPLETE PLANT SUPPLIERS FOR DISPOSABLE SYRINGES
SUPPLIERS OF RAW MATERIALS
POLYPROPYLENE GRANULES
SUPPLIERS OF THERMOPLASTIC ELASTOMER
SUPPLIERS OF ETHYLENE OXIDE
SUPPLIERS OF PRINTING INK
SUPPLIERS OF PACKING PAPER
SUPPLIERS OF PACKING BOXES
SUPPLIERS OF PACKING MATERIALS
DISPOSABLE NEEDLE
SUPPLIERS OF DISPOSABLE SYRINGE GASKET
SUPPLIERS OF PLANT AND EQUIPMENTS FOR DISPOSABLE SYRINGE/TURNKEY CONSULTANTS
INJECTION MOLDING MACHINE
SCREEN PRINTING MACHINE
STETRLIZING MACHINE
AUTOMATIC BLISTER PACKING MACHINE
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
RAW MATERIAL PHOTOGRAPHS
POLYPROPYLENE
ETHYLENE OXIDE
PACKING PAPER
RUBBER GASKETS
NEEDLES
PRINTING INK
MACHINERY PHOTOGRAPHS
COMPLETE LINE
SYRINGE PRINTING MACHINE
AUTOMATIC SYRINGE ASSEMBLING MACHINE
PRODUCTION LINE DETAIL PHOTOS
BLISTER PACKING SYSTEM
MORE DETAILS
SYRINGE LOADING MACHINE
PRODUCT PHOTOGRAPHS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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