Industry Overview
Disposable plastic syringes and needles are widely used in human medicine, veterinary science, pharmaceutical applications, and research and development. Disposable syringes are generally manufactured through injection moulding using polypropylene and are available in different capacities and designs, including two-component and three-component constructions. Their principal advantages include cost-effectiveness, convenient handling, hygienic use, and availability in sterilized, ready-to-use conditions. These benefits have contributed to their widespread adoption as alternatives to reusable glass syringes.
Disposable needles are used for administering injections in hospitals, clinics, dental practices, veterinary facilities, and poultry farms. Their applications include routine medical treatment, vaccination, and disease control. The development of pharmaceutical industries and the growing need for safe injection practices have supported the importance of disposable syringes and needles in healthcare delivery.
Surgical needles form another important category of medical needles. They are designed for suturing wounds and are available in various shapes, lengths, cross-sections, and configurations to suit different surgical procedures. They may be supplied with an eye for threading suture material or in an eyeless design in which the suture is secured within the needle. Stainless steel and carbon steel have traditionally been used for surgical needle manufacture, with stainless steel offering corrosion resistance and strength.
The manufacture of disposable syringes and needles requires appropriate raw materials, precision moulding and processing equipment, suitable packaging, sterilization facilities, and quality-control procedures. Compliance with applicable product standards, sterility requirements, dimensional specifications, and packaging and labeling requirements is essential for product safety and reliability. The project report covers industry conditions, manufacturing processes, technical specifications, market information, plant layout, raw material sources, machinery suppliers, and project economics for establishing a disposable syringe manufacturing unit.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 30000 Nos/Day |
| Land & Building (1000 sq.mt) | Rented |
| Plant & Machinery | Rs. 1 Cr |
| Working Capital for 1 Month | Rs. 11.30 Cr |
| Total Capital Investment | Rs. 1.20 Cr |
| Rate of Return | 33% |
| Break Even Point | 64% |
Content Index
- INTRODUCTION
- DISPOSABLE SYRINGE
- DISPOSABLE NEEDLE
- USES AND APPLICATION
- B.I.S. SPECIFICATION
- MARKET POSITION
- 60% OF SYRINGES IN INDIA UNSAFE STUDY
- EXIM SCENARIO IN INDIAN SYRINGES AND NEEDLES MARKET
- PRODUCTION OF SYRINGES AND NEEDLES
- APPROACHING AD SYRINGES
- THE DEMAND
- THE BIG PROBLEM
- NEW KIDS
- THE UNEXPLORED TERRITORY
- STATE WATCH
- CHINA IS HERE TOO!
- TACKLING COST ISSUES
- NEED A DESPERATE CHANGE
- NEED FOR EDUCATION
- INTO THE FUTURE
- MARKET SURVEY (GLOBAL)
- INDUSTRY INSIGHTS
- U.S. DISPOSABLE SYRINGES MARKET SHARE, BY TYPE, 2013 - 2024 (USD MILLION)
- PRODUCT INSIGHTS
- APPLICATION INSIGHTS
- REGIONAL INSIGHTS
- COMPETITIVE INSIGHTS
- BASIS AND PRESUMPTION
- MANUFACTURERS/SUPPLIERS OF DISPOSABLE SYRINGE
- PROPERTIES
- SHAPE AND DIMENSIONS OF NEEDLE
- UNION BETWEEN THE HUB AND THE NEEDLE
- SAMPLING PROCEDURE AND CRITERIA FOR CONFORMITY
- SAMPLE SIZE AND CRITERIA FOR CONFORMITY
- DISPOSABLE SYRINGE TECHNCAL ANALYSIS
- PRODUCTS
- MATERIAL
- STANDARDS (IN ACCORDANCE WITH ISO7886)
- STERILIZATION
- INDIVIDUAL PACKAGE
- LABELING
- ADVANTAGE OF I KM DISPOSABLE SYRINGE
- STEPS IN DISPOSABLE SYRINGE MANUFACTURE
- MANUFACTURING PROCESS
- FREEDOM FROM PYROGENIC MATERIAL
- TEST FOR ABNORMAL TOXICITY
- FREEDOM FROM EXTRANEOUS MATTER
- LIMIT FOR EXTRACTABLE MATTER
- LIMIT OF ACIDITY AND ALKALINITY
- LIMIT FOR EXTRACTABLE MATERIAL
- LUBRICANTS
- SIZE AND DIMENSION OF THE SYRINGE
- NOZZLE
- GRADUATION POSITION OF SCALE NUMBERING
- FLANGE OF BARREL OR FINGER GRIPS
- PISTON
- DEAD SPACE VOLUME
- MAXMUM DEAD SPACE
- LEAKAGE TEST
- LEAKAGE TEST BETWEEN BARREL AND PISTON
- STERILITY”
- PACKING
- OUTER CONTAINER
- MARKING OF CONTAINER
- MARKING OF OUTER CONTAINERS
- LEAKAGE TESTING
- ACCEPTANCE CRITERIA
- PROCEDURE
- ACCEPTANCE CRITERIA
- THE TEST SHALL BE FOLLOWED AS BELOW
- PROCESS FLOW DIAGRAM OF DISPOSABLE PLASTIC SYRINGE
- DETAILS OF PLASTIC PART PROCESSING AND STERILIZATION
- GASEOUS STERILIZATIONS WITH ETHYLENE OXIDE
- MIXTURES
- FACTORS INFLUENCING ETHYLENE OXIDE STERILIZATION
- TEMPERATURE
- CONCENTRATION
- MOISTURE
- STERILIZATION CONCEPTS
- TEST FOR STERILITY
- CAUTION
- MEDIUM FOR AEROBIC ORGANISM
- MEDIUM FOR AEROBIC ORGANISM
- METHOD
- PLANT LAYOUT
- SUPPLIERS OF RAW MATERIALS
- POLYPROPYLENE
- SUPPLIERS OF STAMPINGS
- SUPPLIERS OF ETHYLENE OXIDE
- SUPPLIERS OF PACKING PAPER
- SUPPLIERS OF PACKING BOXES
- SUPPLIERS OF PVC PLASTICS
- NEEDLE
- SUPPLIERS OF PLANT & MACHINERY
- MOULDING MACHINE
- SUPPLIERS OF PRINTING MACHINE
- SUPPLIERS OF STERILIZING PLANT
- SUPPLIERS OF PACKAGING MACHINE
- SUPPLIERS OF WEIGHING MACHINE
- SUPPLIERS OF INJECTION MOULDING MACHINE FOR DISPOSABLE PLASTIC SYRINGE
- SUPPLIERS OF PLANT AND EQUIPMENTS
- FOR DISPOSABLE SYRINGE/TURNKEY CONSULTANTS
- SUPPLIERS OF MOULDS FOR DISPOSABLE SYRINGE
- SOURCE OF TECHNOLOGY
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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