Industry Overview
Disposable syringes are medical instruments used to inject liquids, medicines, and other preparations into the human or animal body. They are widely used in hospitals, clinics, pharmaceutical facilities, laboratories, and veterinary practices for administering medications through intravenous and intramuscular routes, as well as for blood extraction, vaccination, insulin administration, and anaesthesia.
Traditionally, syringes were manufactured from glass, particularly Pyrex glass, because of its resistance to thermal shock and low coefficient of thermal expansion. With advances in plastics technology, high-grade plastic syringes have become increasingly popular due to their cost-effectiveness, accuracy, convenience, and hygienic advantages. Disposable syringes are predominantly manufactured by injection moulding using polypropylene and are available in various capacities and two-component or three-component designs.
The growing emphasis on infection prevention and the avoidance of syringe reuse have strengthened the importance of single-use syringes in modern healthcare. Their availability in sterilized, ready-to-use packaging helps reduce the risk of cross-contamination when appropriate clinical and disposal procedures are followed. The pharmaceutical industry's demand for injectable formulations also supports the need for reliable syringe manufacturing.
Manufacturing disposable syringes requires suitable injection moulding machinery, appropriate mould designs, raw materials, assembly and packaging facilities, and controlled sterilization processes. Product quality depends on dimensional accuracy, leak resistance, sterility, material safety, graduation markings, and compliance with applicable standards. Inspection and testing are therefore essential to ensure consistent product performance and patient safety.
Cost Estimation
| Particulars | Project Details |
|---|---|
| Plant Capacity | 5 Lacs Nos/Day |
| Land & Building (50,000 sq.ft) | Rs. 3.69 Cr |
| Plant & Machinery | Rs. 6.67 Cr |
| Working Capital for 2 Months | Rs. 3.34 Cr |
| Total Capital Investment | Rs. 14.07 Cr |
| Rate of Return | 29% |
| Break Even Point | 58% |
Content Index
- OUR PROMINENT CLIENTS
- INTRODUCTION
- CHARACTERISTICS OF SYRINGES
- PARTS OF A SYRINGE
- A SYRINGE CONSISTS OF A BARREL, PLUNGER, AND TIP.
- TYPES OF SYRINGE TIPS
- 1. LUER-LOK TIP
- 2. PLAIN (SLIP) TIP
- TYPES OF SYRINGES
- HYPODERMIC NEEDLES
- TYPES OF HYPODERMIC NEEDLES
- BEVEL
- GAUGE
- COMMON GAUGES
- DISPOSAL OR REUSABLE
- USES AND APPLICATION
- 1. USED FOR EXTRACTION OF BLOOD
- 2. USED FOR VACCINATION
- 3. USED FOR INJECTING OF INSULIN
- 4. USED FOR ADMINISTERING ANAESTHESIA
- B.I.S. SPECIFICATION
- PROCESS FLOW CHART FOR DISPOSABLE SYRINGE
- MANUFACTURING PROCESS OF DISPOSABLE SYRINGE
- LIST OF RAW MATERIAL
- MANUFACTURING PROCESS AND SOURCE OF TECHNOLOGY
- PP SYRINGES ARE MADE OF
- INSPECTION AND TESTING
- FREEDOM FROM PYROGENIC MATERIAL
- TEST FOR ABNORMAL TOXICITY
- FREEDOM FROM EXTRANEOUS MATTER
- LIMIT FOR EXTRACTABLE MATTER
- GENERAL
- LIMIT OF ACIDITY AND ALKALINITY
- LIMIT FOR EXTRACTABLE MATERIAL
- LUBRICANTS
- NOZZLE
- GRADUATION POSITION OF SCALE NUMBERING
- FLANGE OF BARREL OR FINGER GRIPS
- PISTON
- DEAD SPACE VOLUM
- MAXMUM DEAD SPACE
- LEAKAGE TEST
- LEAKAGE TEST BETWEEN BARREL AND PISTON
- LEAKAGE TESTING
- ACCEPTANCE CRITERIA
- PROCEDURE
- ACCEPTANCE CRITERIA
- THE TEST SHALL BE FOLLOWED AS BELOW
- STERILITY
- MARKING OF UNIT CONTAINER
- MARKING OF UNIT CONTAINER
- MARKING OF OUTER CONTAINERS
- PACKING
- OUTER CONTAINER
- MARKET POSITION
- RESEARCH AND MARKETS SYRINGES AND NEEDLES MARKET IN INDIA 2015 - 2020
- SYRINGES MARKET TO RISE BEYOND 8% CAGR TO 2021 DRIVEN BY DISPOSABLE SYRINGES
- EXPORT DATA OF DISPOSABLE SYRINGE
- EXPORT DATA OF DISPOSABLE SYRINGE 5ML NEEDLE
- IMPORT DATA OF DISPOSABLE SYRINGE
- IMPORT DATA OF DISPOSABLE SYRINGE 5ML NEEDLE
- GCC SYRINGES AND NEEDLES MARKET
- MARKET DYNAMICS
- MARKET PROJECTIONS (2016–2026)
- PLANT LAYOUT
- MANUFACTURERS/SUPPLIERS OF DISPOSABLE SYRINGE
- COMPLETE PLANT SUPPLIERS FOR DISPOSABLE SYRINGES
- SUPPLIERS OF RAW MATERIALS
- POLYPROPYLENE GRANULES
- SUPPLIERS OF THERMOPLASTIC ELASTOMER
- SUPPLIERS OF ETHYLENE OXIDE
- SUPPLIERS OF PRINTING INK
- SUPPLIERS OF PACKING PAPER
- SUPPLIERS OF PACKING BOXES
- SUPPLIERS OF PACKING MATERIALS
- DISPOSABLE NEEDLE
- SUPPLIERS OF DISPOSABLE SYRINGE GASKET
- SUPPLIERS OF PLANT AND EQUIPMENTS FOR DISPOSABLE SYRINGE/TURNKEY CONSULTANTS
- INJECTION MOLDING MACHINE
- SCREEN PRINTING MACHINE
- STETRLIZING MACHINE
- AUTOMATIC BLISTER PACKING MACHINE
- EOT CRANE
- SUPPLIERS OF POWER TRANSFORMER
- SUPPLIERS OF ELECTRICAL PANEL
- SUPPLIERS OF COOLING TOWER
- SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
- AIR POLLUTION CONTROL EQUIPMENTS
- AIR CONDITIONING EQUIPMENTS
- AIR COMPRESSORS
- PLATFORM WEIGHING MACHINE
- MATERIAL HANDLING EQUIPMENTS
- FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF SUBMERSIBLE WATER PUMP
Appendix
- APPENDIX – A:
- 1. COST OF PLANT ECONOMICS
- 2. LAND & BUILDING
- 3. PLANT AND MACHINERY
- 4. FIXED CAPITAL INVESTMENT
- 5. RAW MATERIAL
- 6. SALARY AND WAGES
- 7. UTILITIES AND OVERHEADS
- 8. TOTAL WORKING CAPITAL
- 9. COST OF PRODUCTION
- 10. PROFITABILITY ANALYSIS
- 11. BREAK EVEN POINT
- 12. RESOURCES OF FINANCE
- 13. INTEREST CHART
- 14. DEPRECIATION CHART
- 15. CASH FLOW STATEMENT
- 16. PROJECTED BALANCE SHEET
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