Detailed Project Report (DPR) on disposable syringes and needle plant (veterinary, insulin and basic 1.5-5mm)

DISPOSABLE SYRINGES AND NEEDLE PLANT
(Veterinary, Insulin and Basic 1.5-5mm)

 [CODE NO. 2031]  


A syringe is a simple pump consisting of a plunger that fits tightly in a tube. The plunger can be pulled and pushed along inside a cylindrical tube (called a barrel), allowing the syringe to take in and expel a liquid or gas through an orifice at the open end of the tube. The open end of the syringe may be fitted with a hypodermic needle, a nozzle, or tubing to help direct the flow into and out of the barrel. Syringes are often used to administer injections, insert intravenous drugs into the bloodstream, apply compounds such as glue or lubricant, and measure liquids.

The word "syringe" is derived from the Greek σύριγξ (syrinx, meaning "tube") via back-formation of a new singular from its Greek-type plural "syringes" (σύριγγες).

Sectors in the syringe and needle market include disposable and safety syringes, injection pens, needleless injectors, insulin pumps, and specialty needles. Hypodermic syringes are used with hypodermic needles to inject liquid or gases into body tissues, or to remove from the body. Injecting of air into a blood vessel is hazardous, as it may cause an air embolism; preventing embolisms by removing air from the syringe is one of the reasons for the familiar image of holding a hypodermic syringe pointing upward, tapping it, and expelling a small amount of liquid before an injection into the bloodstream.

The barrel of a syringe is made of plastic or glass, usually has graduated marks indicating the volume of fluid in the syringe, and is nearly always transparent. Glass syringes may be sterilized in an autoclave. However, most modern medical syringes are plastic with a rubber piston, because this type seals much better between the piston and the barrel and because they are cheap enough to dispose of after being used only once, reducing the risk of spreading blood-borne diseases. Reuse of needles and syringes has caused spread of diseases, especially HIV and hepatitis, among intravenous drug users. Syringes are, however, commonly reused by diabetics, and this is safe if the syringe is only used by one person.[3] In medical settings, single-use needles and syringes effectively reduce the risk of cross-contamination.

Medical syringes are sometimes used without a needle for orally administering liquid medicines to young children or animals, or milk to small young animals, because the dose can be measured accurately and it is easier to squirt the medicine into the subject's mouth instead of coaxing the subject to drink out of a measuring spoon.

Tip designs

Syringes come with a number of designs for the area in which the blade locks to the syringe body. Perhaps the most well known of these is the Luer lock, which simply twists the two together.

Bodies featuring a small, plain connection are known as slip tips and are useful for when the syringe is being connected to something not featuring a screw lock mechanism.

Similar to this is the catheter tip, which is essentially a slip tip but longer and tapered, making it good for pushing into things where there the plastic taper can form a tight seal. These can also be used for rinsing out wounds or large abscesses in veterinary use.

There is also an eccentric tip, where the nozzle at the end of the syringe is not in the centre of the syringe but at the side. This causes the blade attached to the syringe to lie almost in line with the walls of the syringe itself and they are used when the blade needs to get very close to parallel with the skin (when injecting into a surface vein or artery for example).

Standard U-100 insulin syringes Insulin syringes are marked in insulin "units".

Syringes for insulin users are designed for standard U-100 insulin. The dilution of insulin is such that 1 mL of insulin fluid has 100 standard "units" of insulin.[5] Since insulin vials are typically 10 mL, each vial has 1000 units.


COST ESTIMATION

Plant Capacity                                               DISPOSABLE SYRINGE AND NEEDLE PLANT
Land & Building (30000 Sq.Mtr)                 Rs.  17.55 Cr
Plant & Machinery                                          Rs.   12.00   Cr
W.C. for 2 Months                                          Rs.   18.54   Cr
Total Capital Investment                              Rs.   48.83 Cr
Rate of Return                                               35%
Break Even Point                                           44%

                                        
INTRODUCTION    
USES AND APPLICATION    
B.I.S SPECIFICATION    
MARKET POSITION    
PRODUCTION OF SYRINGES AND NEEDLES    
MARKET SURVEY (GLOBAL)    
BASIS AND PRESUMPTION    
MANUFACTURERS AND SUPPLIERS OF DISPOSABLE SYRINGES    
PROPERTIES AND TESTING OF HYPODERMIC NEEDLE    
DETAILS OF INSULIN SYRINGES    
VETERINERY SYRINGES    
DEFECTS IN SYRINGES    
RAW MATERIALS    
NEEDLE GAUGE COMPARISON CHART    
PROPERTIES OF NEEDLE    
PROCESSING DETAILS OF DISPOSABLE SYRINGES AND NEEDLE    
QUALITY CONTROL    
DESIGN AND RAW MATERIALS OF HYPODERMIC SYRINGES    
RAW MATERIALS    
DISPOSABLE SYRINGE TECHNCAL ANALYSIS    
BLOCK DIAGRAM FOR MAKING DISPOSABLE NEEDLES    
MANUFACTURING PROCESS OF DISPOSABLE SYRINGE AND NEEDLE    
MANUFACTURING PROCESS OF DISPOSABLE NEEDLE    
PROCESS FLOW DIAGRAM FOR HYPODERMIC NEEDLE
  AND DISPOSABLE SYRINGE    
PROCESS FLOW DIAGRAM OF DISPOSABLE PLASTIC SYRINGE    
TESTING METHOD FOR NEEDLES    
DETAILS OF PLASTIC PART PROCESSING AND STERILIZATION    
FACTORS INFLUENCING ETHYLENE OXIDE STERILIZATION    
MANUFACTURING PROCES FOR SYRINGE BARREL & PISTON/PLUNGER    
PLANT LAYOUT    
TECHNICAL SPECIFICATION AND MACHINERY DETAILS
  FOR DISPOSABLE PLASTIC SYRINGE AND NEEDLE     
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF PLANT AND MACHINERY (OVERSEAS)    
SUPPLIERS OF RAW MATERIALS    
SUPPLIERS OF ETHYLINE OXIDE    
SUPPLIERS OF PACKING PAPER    
SUPPLIERS OF PACKING BOXES    
SUPPLIERS OF CANNULAS TUBE    
SUPPLIERS OF PVC PLASTICS    
SUPPLIERS OF PLANT & MACHINERY    
SUPPLIERS OF PRINTING MACHINE    
SUPPLIERS OF STERILIZING PLANT    
SUPPLIERS OF PACKAGING MACHINE    
SUPPLIERS OF WEIGHING MACHINE    
SUPPLIERS OF SUBMERSIBLE WATER PUMP    
SUPPLIERS OF POWER TRANSFORMERS    
SUPPLIERS OF INJECTION MOULDING MACHINE
  FOR DISPOSABLE PLASTIC SYRINGE    
SUPPLIERS OF PLANT AND EQUIPMENTS
  FOR DISPOSABLE SYRINGE/TURNKEY CONSULTANTS    

APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET