Detailed Project Report (DPR) on drinking mineral water and fruit juice

Detailed Project Report (DPR) on drinking mineral water and fruit juice
4175
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India
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Industry Overview

Mineral water traditionally referred to water obtained from natural springs and valued for its mineral content and, historically, its perceived medicinal properties. Natural and underground water sources may contain dissolved salts, hardness-causing minerals, microorganisms, and other impurities, making appropriate treatment and purification necessary when the water is intended for safe drinking and long-term storage. The treated water is generally packed in food-grade containers such as PET or PVC bottles in different capacities.

The report discusses mineral water standards, properties, mineral content, water impurities, treatment methods, PET bottle characteristics, packaging, applications, and the mineral water business in India. It also examines marketing strategies, competitive factors, distribution channels, and leading brands. Water treatment processes covered include chlorination, aeration, filtration, activated carbon treatment, micron filtration, reverse osmosis, ultraviolet sterilization, ozone treatment, storage, filling, capping, labeling, and packing.

In addition to mineral water, the report covers fruit juice and fruit-based beverages, including raw-material preparation, juice extraction, filtration, preservation, pasteurization, filling, bottling, quality control, and PET bottle manufacturing. PET bottle production processes discussed include injection molding, preform heating, stretch blow molding, and related drying and dehumidification operations. The report also addresses pollution, laboratory equipment, machinery suppliers, raw-material suppliers, plant economics, working capital, capital investment, and project profitability.

Cost Estimation

Particulars Value
Plant Capacity 21250 Ltr./Day
Land & Building (2429 sq.ft.) Rs. 25.60 Lacs
Plant & Machinery Rs. 1.06 Cr
Working Capital for 1 Month Rs. 1.35 Cr
Total Capital Investment Rs. 2.82 Cr
Rate of Return 51%
Break Even Point 48%

Content Index

  • INTRODUCTION
  • ACCORDING TO THE U.S. FOOD AND DRUG ADMINISTRATION:
  • PRODUCT
  • IMPORTANCE OF WATER
  • WATER SUPPLIES AND OTHER IMPURITIES
  • MAJOR IMPURITIES IN WATER
  • TOP MINERAL WATER BRANDS IN INDIA
  • MINERAL WATER
  • TOP BRANDS OF MINERAL WATER IN INDIA:
  • B.I.S. SPECIFICATION
  • FORMULATION OF MINERAL WATER
  • PROPERTIES OF WATER
  • PHYSICAL PROPERTIES
  • COLOR
  • TASTE AND ODOR:
  • DISSOLVED SOLIDS
  • PH:
  • TABLE 1
  • GENERAL PROPERTIES OF NATURAL WATER SUPPLIES
  • TABLE - 2
  • NATIONAL INTERIUM PRIMARY DRINKING - WATER REGULATIONS
  • AMONG THESE WERE.
  • TABLE - 3
  • SECONDARY REGULATIONS PROMULATED IN 1979 BY THE EPAA
  • A. REF.6
  • PROPERTIES OF PET BOTTLES
  • USES & APPLICATIONS
  • PROPERTIES OF BOTTLE GRADE PET
  • COMPARISON OF MINERAL WATER WITH PACKAGED DRINKING WATER
  • ADVANTAGES & BENEFITS OF MINERAL WATER
  • LOSS OF WEIGH AND CHOLESTEROL
  • MAINTENANCE OF BLOOD PRESSURE
  • CALCIUM FOR BODY
  • REPLACING ELECTROLYTES
  • FACILITATION IN REGENERATION OF BLOOD IN BETTER WAYS
  • REDUCTION IN THE RISK OF KIDNEY STONE:
  • BETTER OFF SKIN
  • DETOXIFY THE BODY
  • OVERVIEW OF MINERAL WATER
  • SCENARIO OF MINERAL WATER IN INDIA
  • 1. PRICE BASED
  • 2. DIFFERENTIATION BASED
  • PRICE BASED MARKETING STRATEGY
  • THE DIFFERENTIATION BASED STRATEGY
  • 1-OFFENSIVE STRATEGY
  • 2-DEFENSIVE STRATEGY
  • 3-NICHE STRATEGY-
  • FORMULATING THE MARKETING STRATEGY
  • FORMULATING THE MARKETING STRATEGY CONSISTS OF 2 MAIN STEPS
  • 1-SELECTING THE TARGET MARKET
  • 2-ASSEMBLING THE MARKETING MIX-
  • MINERAL WATER BUSINESS IN INDIA
  • PRICE BASED
  • TASTE BASED
  • LOGISTIC BASED
  • PACKAGE BASED
  • BRAND BASED
  • QUALITY BASED
  • DURABILITY BASED
  • STYLE & SIZE BASED
  • COMPETITIVE BASED
  • COST LEADERSHIP
  • DIFFERENTIATION
  • FOCUS STRATEGY
  • LOYALTY BASED
  • PRIZE BASED
  • BOTTLED WATER MARKET SET TO BECOME A BILLION DOLLAR INDUSTRY
  • DIFFERENCE BETWEEN BRANDS OF MINERAL WATER
  • MINERAL CONTENT OF COMMON BRANDS OF MINERAL WATER
  • PROCESSING DETAILS OF MINERAL WATER
  • TREATMENT SCHEME
  • CHLORINE DOSING SYSTEM:
  • RAW WATER STORAGE TANK:
  • RAW WATER SUPPLY PUMP:
  • PRESSURE SAND FILTER:
  • ACTIVATED CARBON FILTER:
  • ANTI SCALANT DOSING:
  • MICRON CARTRIDGE FILTER:
  • HIGH PRESSURE PUMP:
  • REVERSE OSMOSIS SYSTEM:
  • FOR SAFE OPERATION OF SYSTEM FOLLOWING INSTRUMENTS ARE PROVIDE ON PANEL
  • PRODUCT WATER STORAGE TANK:
  • MICRON CARTRIDGE FILTER – II &III:
  • ULTRA VIOLET STERILIZER:
  • OZONE GENERATOR:
  • OZONE RE-CIRCULATING TANK:
  • NATURAL MINERAL WATER MANUFACTURING
  • NATURAL MINERAL WATER MANUFACTURING PROCESS
  • 1. UNDERGROUND WATER
  • 2. AERATION
  • 3. PRE-OZONATION
  • 4. PRELIMINARY, INTERMEDIATE AND MEMBRANE FILTRATION
  • 5. UV STERLIZATION
  • 6. FILLING
  • 7. CAPPING
  • 8. PRODUCT CODING
  • 9. LABELING
  • 10. PACKING
  • PROCESS FLOW DIAGRAM FOR MINERAL WATER
  • PURIFYING AND TREATING WATER
  • SEQUENCES IN WATER TREATMENT
  • PRE TREATMENT
  • COMMON PRETREATMENT FOR R.O.
  • ACTIVATED CARBON FILTER
  • PRETREATMENT FOR REVERSE OSMOSIS STREAM:
  • FINE FILTRATION BY MULTI MICRON CARTRIDGES FILTER
  • DESALINATION BY REVERSE OSMOSIS UNIT
  • MULTISTAGE STERILIZATION
  • WATER PURIFICATION PROCESS
  • WATER PURIFICATION PROCESS AND DISTRIBUTION CHANNEL
  • DISTRIBUTION CHANNELS
  • TOP 10 BEST PACKED FRUIT JUICE BRANDS IN INDIA
  • 10. SAFAL:
  • 9. 24 MANTRA:
  • 8. DEL MONTE:
  • 7. MINUTE MAID:
  • 6. CAPRI SUN:
  • 5. B NATURAL:
  • 4. CERES:
  • 3. PAPER BOAT:
  • 2. REAL:
  • 1. TROPICANA:
  • USES AND APPLICATIONS
  • FRUIT JUICE BENEFITS:
  • MARKET OVERVIEW OF FRUIT JUICE
  • MAJOR PLAYERS
  • RECENT DEVELOPMENTS
  • MANUFACTURE OF RTS JUICE
  • SEQUENCES IN RTS PREPARATION:-
  • SUGAR SYRUP PREPARATION
  • PROCESS FLOW SHEET
  • PROCESS OF FRUIT JUICE
  • FILTRATION
  • PRESERVATION
  • PROCESS FLOW SHEET
  • PRODUCTION METHOD OF FRUIT BASED BEVERAGES
  • PREPARATION OF RAW MATERIAL
  • JUICE EXTRACTION
  • FILTERING
  • BATCH PREPARATION
  • PASTEURIZATION
  • PASTEURISATION TIMES AT 80OC FOR DIFFERENT
  • THE PROS AND CONS OF PASTEURIZING WITHIN AFTER BOTTLING
  • FILLING AND BOTTLING
  • MANUFACTURE OF PASSION FRUIT JUICE
  • RECIPE
  • METHOD
  • QUALITY CONTROL IN FRUIT JUICES
  • PRESERVATIVES IN FRUIT JUICES AND FRUIT DRINKS
  • PROPOSAL AND SCHEME OF TREATMENT
  • PRETREATMENT
  • REMOVAL OF BOD/COD:
  • COARSE FILTRATION:
  • SOFTENING:
  • FINE FILTRATION:
  • DESALINATION BY REVERSE OSMOSIS:
  • BLENDING & BALANCING OF MINERALS:
  • FINAL STERILIZATION:
  • FINAL STERILIZATION AT FILLING POINT:
  • PRE-TREATMENT PROCESS
  • (COAGULATION OF SUSPENDED IMPURITIES AND STERLISATION [STAGE-I] BY OXIDATION)
  • CHLORINATION UNIT:
  • ON-LINE OXIDATION OF RAW WATER:
  • BOTTLE FILLING & SEALING UNIT
  • BOTTLE FILLING AND PACKING
  • MANUFACTURING PROCESS OF PET BOTTLES
  • PRODUCTION DETAILS OF PET BOTTLE
  • THESE ARE:-
  • STEP-ONE "HOT PERFORM" METHOD
  • ONE-STEP “HOT PERFORM” METHOD INTEGRATED MACHINE.
  • STEP-TWO "COLD PERFORM" METHOD
  • TWO-STEP “COLD PERFORM” METHOD, FULLY AUTOMATED MACHINE.
  • DRYING AND DEHUMIDIFYING OF PET
  • A HOPPER DRYER USED TO DRY PET GRANULES.
  • A DEHUMIDFIER USED TO DRY PET GRANULES.
  • INJECTION MOLDING OF THE PET PREFORM
  • AN INJECTION MOLDING MACHINE WITH ESSENTIAL EQUIPMENT ATTACHED.
  • SCHEMATIC ILLUSTRATION OF THE INJECTION MOLDING PROCESS.
  • PET PREFORM MOLD
  • PREFORM BEING HEATED
  • TYPICAL WATER CHILLER.PET PREFORMS
  • PET PREFORMS
  • STRETCH BLOW MOLDING OF THE PET PREFORM TO CONTAINER
  • THE OTHER TYPES OF BLOW MOLDING ARE:-
  • 1. EXTRUSION BLOW MOLDING
  • EXTRUSION BLOW MOLDING PROCESS.
  • 2. INJECTION BLOW MOLDING
  • INJECTION BLOW MOLDING PROCESS.
  • POSSIBLE DEFECTS WHILE PRODUCTION OF PET BOTTLES
  • COMPARISON BETWEEN SINGLE STAGE AND TWO STAGE PROCESS
  • POLLUTION
  • PROCESS FLOW DIAGRAM FOR MANUFACTURE OF PET BOTTLES
  • DETAILS OF LABORATORY EQUIPMENTS
  • SUPPLIERS OF PET BOTTLES MAKING MACHINES
  • SUPPLIERS OF RAW MATERIALS FOR PET BOTTLE
  • SUPPLIERS OF PET PREFORM
  • ADDRESSES OF PLANT AND MACHINERY
  • CONSULTANT FOR ISI CONSULTANCY, LABORATORY SETUP SERVICES WITH WATER TESTING LABS

Appendix

  • APPENDIX – A:
  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

Setting up a mineral water manufacturing plant requires a suitable water source, treatment system, hygienic processing area, bottling equipment, packaging facilities, and quality-control arrangements.

The treatment system may include raw-water storage, dosing, pressure sand filtration, activated carbon filtration, micron filtration, reverse osmosis, ultraviolet sterilization, ozone treatment, and product-water storage, depending on the characteristics of the source water and applicable requirements. The project report also covers bottle filling, capping, coding, labeling, packing, laboratory equipment, and supporting plant infrastructure.

Packaged water treatment commonly uses a combination of filtration and disinfection processes selected according to raw-water quality and product requirements.

The report describes treatment stages including chlorine dosing, raw-water storage, pressure sand filtration, activated carbon filtration, antiscalant dosing, micron cartridge filtration, high-pressure pumping, reverse osmosis, product-water storage, additional micron filtration, ultraviolet sterilization, and ozone treatment. Not every process is necessarily required for every water source; the treatment scheme should be designed after evaluating the physical, chemical, and microbiological characteristics of the raw water.

Reverse osmosis is used to reduce dissolved salts and other dissolved constituents from water through a semipermeable membrane.

In a packaged-water treatment system, reverse osmosis is generally positioned after appropriate pretreatment to protect the membrane from suspended solids, organic matter, scaling constituents, and other contaminants. The report includes pretreatment, fine micron filtration, desalination by reverse osmosis, and subsequent sterilization stages. The actual treatment configuration depends on raw-water characteristics, desired product quality, membrane specifications, and applicable drinking-water requirements.

PET bottles provide lightweight, food-grade packaging suitable for storing and distributing packaged drinking products.

The report discusses bottle-grade PET properties, PET preforms, drying and dehumidification, injection molding, preform heating, stretch blow molding, and bottle filling and sealing. It also examines one-step and two-step PET manufacturing methods and possible production defects. Bottle design, material quality, closure integrity, hygiene, labeling, handling, and storage are important considerations for maintaining product quality throughout the packaging and distribution process.

The report covers major stages of fruit juice and fruit-based beverage production, from raw-material preparation through filling and bottling.

Covered operations include juice extraction, filtering, batch preparation, sugar syrup preparation, pasteurization, preservation, filling, and packaging. It also discusses ready-to-serve juice preparation, passion fruit juice manufacture, recipes and methods, quality control, and preservatives used in fruit juices and fruit drinks. The precise process sequence depends on the type of fruit, formulation, desired product characteristics, preservation method, packaging system, and applicable food-safety requirements.

A mineral water project should consider water-source quality, treatment requirements, plant layout, packaging, quality control, utilities, manpower, distribution, and project economics.

The report addresses these areas through sections on water impurities, treatment schemes, mineral-water processing, PET bottles, laboratory equipment, machinery and raw-material suppliers, marketing strategies, distribution channels, working capital, fixed capital, cost of production, turnover, break-even analysis, financing resources, depreciation, and projected financial statements. Regulatory and product-quality requirements should also be evaluated before commissioning and commercial production.

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