TOYS MANUFACTURING UNIT
[CODE NO.3924]
A toy is an item that is used in play, especially one designed for such use. Playing with toys can be an enjoyable means of training young children for life in society. Different materials like wood, clay, paper, and plastic are used to make toys. Many items are designed to build toys, but goods produced for other purposes can also be used. For instance, a small child may fold an ordinary piece of paper into an airplane shape and "fly it". Newer forms of toys include interactive digital entertainment. Some toys are produced primarily as collectors' items and are intended for display only.
The origin of toys is prehistoric; dolls representing infants, animals, and soldiers, as well as representations of tools used by adults are readily found at archaeological sites. The origin of the word "toy" is unknown, but it is believed that it was first used in the 14th century. Toys are mainly made for children. It has been known that the oldest known doll toy is thought to be around 4,000 years old.
Playing with toys is considered to be important when it comes to growing up and learning about the world around us. It releases stress. Young children use toys to discover their identity, help their bodies grow strong, learn cause and effect, explore relationships, and practice skills they will need as adults. Adults also use toys to form and strengthen social bonds, teach, help in brain relaxation, and to remember and reinforce practical lessons from their youth.
COST ESTIMATION
Plant Capacity 8500 Nos/Day
Land & Building (3000 sq.ft.) Rs. 3.47 Cr
Plant & Machinery Rs. 2.32 Cr
Working Capital for 2 Month Rs. 4.26 Cr
Total Capital Investment Rs. 10.42 Cr
Rate of Return 55%
Break Even Point 47%
INTRODUCTION
MAJOR TYPES OF TOYS
USES AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART
PROCESS FLOW DIAGRAM (PLASTIC TOYS)
PROCESS FLOW DIAGRAM (PLUSH TOYS)
MANUFACTURING PROCESS
THE PRODUCTION OF PLASTIC TOYS MAINLY INCLUDES FOLLOWING PROCESSES:
BLOW MOLDING PROCESS:
ULTRASONIC WELDING PROCESS:
PAINTING OF THE TOYS:
PAD PRINTING:
THE PRODUCTION OF PLUSH TOYS MAINLY INCLUDES
FOLLOWING PROCESSES:
DIE CUTTING PROCESS
SKIN PRINTING PROCESS
SEWING PROCESS
QUALITY CONTROL
MAIN TESTS PERFORMED DURING AN INSPECTION OF CHILDREN
AND BABY TOYS
SELECTION OF TEST PORTIONS
PLANT AND MACHINERY
MARKET POSITION
VIEWS ON RECENT MOVES BY THE INDIAN GOVERNMENT
WOODEN TOYS MARKET
INDIAN TOYS INDUSTRY
TRENDS IN THE TOY INDUSTRY
FOCUS ON QUALITY
FACTORS IN THE DECISION TO BUY
EDUCATIONAL TOYS HAVE GAINED POPULARITY IN URBAN INDIA
INTERNET RETAILING
SHARE OF TOYS IN INDIA
KEY PLAYERS
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE
SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PLANT LAYOUT
SUPPLIERS OF TOYS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PVC GRAUNALS
SUPPLIERS OF DRY PIGMENT
SUPPLIERS OF LIQUID PAINT
SUPPLIERS OF COTTON FIBER
SUPPLIERS OF FABRIC
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF MIXER MACHINE
SUPPLIERS OF INJECTION MOULDING MACHINE
SUPPLIERS OF BLOW MOULDING MACHINES
SUPPLIERS OF CNC PAINTING MACHINE
SUPPLIERS OF ULTRASONIC WELDING MACHINE
SUPPLIERS OF PAD PRINTING MACHINE
SUPPLIERS OF SPRAY PAINTING GUN APPARATUS
SUPPLIERS OF TORQUE GUN
SUPPLIERS OF ASSEMBLY LINE
SUPPLIERS OF PROTOTYPE MAKING MACHINE
SUPPLIERS OF DIE CUT PRESS MACHINE
SUPPLIERS OF COMPOUNDING EMBROIDERY MACHINE
SUPPLIERS OF SEWING MACHINE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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