Industry Overview
Electric geysers operate on the principle of electric heating, converting electrical energy into heat energy for applications such as water heating, space heating, cooking, and certain industrial processes. Heating elements commonly use nichrome wire supported by ceramic insulators, with the element functioning as an electrical resistor based on the principle of Joule heating. Electric geysers are widely used for heating water and other fluids and are valued for convenient installation, handling, and operation.
Compared with gas geysers, electric geysers offer advantages in terms of installation convenience and safety because they do not involve fuel combustion or carbon monoxide emissions. They can generally be wall-mounted and are suitable for a wide range of climatic conditions. The report indicates a typical lifespan of around 5-7 years and a normal warranty period of two years. However, electric geysers require a reliable electricity supply and may involve higher purchase and operating costs than gas alternatives. Electrical faults or short circuits can also create safety risks if proper precautions are not followed. Comparative studies therefore consider cost, lifespan, performance, efficiency, and safety when evaluating electric and gas geysers.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 1200.00 Nos./day |
| Land & Building (5000 sq.mt.) | Rs. 5.77 Cr |
| Plant & Machinery | Rs. 3.35 Cr |
| Working Capital for 2 Month | Rs. 9.48 Cr |
| Total Capital Investment | Rs. 19.97 Cr |
| Rate of Return | 31% |
| Break Even Point | 52% |
Content Index
- INTRODUCTION
- TYPES OF GEYSERS
- A) TANK WATER HEATERS
- B) TANK-LESS WATER HEATER
- BENEFITS OF ELECTRIC GEYSERS
- WHY CUSTOMERS CHOOSE AN ELECTRIC GEYSER?
- USES AND APPLICATIONS
- B.I.S. SPECIFICATION
- PROCESS FLOW CHART
- MANUFACTURING PROCESS
- A) OUTER TANK MANUFACTURING PROCESS REQUIRES FOLLOWING STEPS
- B) INNER TANK MANUFACTURING
- C) ELECTRICAL FITTINGS
- QUALITY CONTROL
- POSSIBLE TESTS IN A DAY:
- PLANT AND MACHINERY
- LEAK TESTING PROVIDES THE FOLLOWING BENEFITS:
- MARKET OVERVIEW
- INDIAN WATER HEATER MARKET SIZE, BY REGION, BY VOLUME 2013-2023F
- MARKET ANALYSIS
- GLOBAL ELECTRIC TANKLESS WATER HEATER MARKET OVERVIEW
- MARKET SIZE AND FORECAST
- GROWTH DRIVERS AND CHALLENGES
- KEY PLAYERS
- PLANT LAYOUT
- MANUFACTURES/SUPPLIERS OF ELECTRIC GEYSER
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF SS SHEET
- SUPPLIERS OF M.S SHEETS
- SUPPLIERS OF HEATING ELEMENTS
- SUPPLIERS OF POLY PROPYLINE GRANULES
- SUPPLIERS OF TDI FOR PUF (TOLUENE DIISOCYANATE)
- SUPPLIERS OF POLYOLS FOR PUF (POLYTHELENE GLYCOLS, POLYPROPETHELENE GLYCOLS)
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF UNCOILERS AND COILERS
- SUPPLIERS OF STRIP SLITTING AND CUTTING TO LENGTH TO LENGTH LINE
- SUPPLIERS OF SHEARING MACHINE
- SUPPLIERS OF ROLLING MACHINE
- SUPPLIERS OF BENDING MACHINE
- SUPPLIERS OF SHEET LEVELING MACHINE
- SUPPLIERS OF PUNCHING PRESS
- SUPPLIERS OF CNC PLASMA CUTTING MACHINE
- SUPPLIERS OF SEAM WELDING MACHINE
- SUPPLIERS OF PICKLING LINE
- SUPPLIERS OF DEEP DRAWING PRESS
- SUPPLIERS OF INJECTION MOLDING MACHINE
- CHINA SUPPLIERS OF GLASS COATING MACHINE
- SUPPLIERS OF SHOT BLASTING MACHINE
- SUPPLIERS OF PRECISION MEASURING TOOLS
- SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
- SUPPLIERS OF DG SETS
- SUPPLIERS OF EOT CRANES
- SUPPLIERS OF POWER TRANSFORMERS
- SUPPLIERS OF ELECTRICAL PANEL
- SUPPLIERS OF ELECTRIC MOTOR
- SUPPLIERS OF COOLING TOWER
- SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
- SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
- SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
- SUPPLIERS OF AIR COMPRESSORS
- SUPPLIERS OF PLATFORM WEIGHING MACHINE
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF JIGS AND FIXTURE
- SUPPLIERS OF SUBMERSIBLE WATER PUMP
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
An electric geyser heats water by converting electrical energy into heat energy. Its heating element acts as an electrical resistor and produces heat through Joule heating when current passes through it. Nichrome wire is commonly used for heating elements and may be supported by ceramic insulation. The generated heat is transferred to the water or other working fluid, making the appliance suitable for domestic, commercial, and selected industrial water-heating applications.
The main types covered in the report are tank water heaters and tank-less water heaters. Tank water heaters store and heat water within an insulated vessel, while tank-less systems heat water as it passes through the heating system. The choice between these configurations depends on factors such as hot-water demand, available installation space, usage pattern, energy requirements, and the desired method of water delivery.
Electric geysers provide convenient water heating without fuel combustion and are generally straightforward to install and operate. They can be wall-mounted where suitable space is available and do not produce carbon monoxide from combustion. Electric heating also allows controlled heat generation through an electrical heating element. However, safe installation, appropriate electrical protection, and compliance with applicable specifications are important to minimize risks associated with electrical faults or short circuits.
Electric and gas geysers differ mainly in their energy source, installation requirements, operating considerations, and safety characteristics. The report describes gas geysers as comparatively economical in some respects, while electric geysers offer installation convenience and avoid fuel combustion and associated carbon monoxide emissions. Electric models, however, depend on electricity and can have higher purchase or operating costs. A practical comparison should consider energy costs, hot-water demand, installation conditions, efficiency, maintenance, lifespan, and safety requirements.
Proper electrical installation and adherence to the manufacturer's instructions are essential for safe electric geyser operation. The appliance should be installed with suitable electrical protection and correctly rated wiring and connections. Users should also ensure that the geyser is properly mounted and maintained and that electrical components are protected from unsafe conditions. Because electrical faults or short circuits can create hazards, installation and servicing should be performed using appropriate safety procedures and by qualified personnel where required.
Electric geyser manufacturing involves fabrication of the outer and inner tanks, installation of electrical fittings, assembly, testing, and quality control. The report identifies processes and equipment associated with sheet preparation, forming, welding, coating, injection moulding, electrical measurement, and other production operations. Leak testing is also included as an important quality-control activity. The precise process sequence and equipment selection depend on the geyser design, materials, production capacity, and required product specifications.
Leak testing is important because it helps verify the integrity of the water-containing components before an electric geyser reaches the customer. Proper testing can identify leakage or defects in tanks, joints, welds, and related assemblies that could affect product performance and reliability. Incorporating leak testing into quality control helps manufacturers detect defective units, reduce the risk of field failures, and maintain consistent production quality. The specific test method and acceptance criteria should be established according to the product design and applicable specifications.
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