Industry Overview
Electric switches, plugs, sockets, and related accessories are essential electrical fittings used extensively in residential, commercial, and industrial applications. These products can be manufactured using various raw materials such as steel, brass, thermosetting resins, and thermoplastic resins. This project report focuses on the production of electrical fittings using Bakelite powder, also known as phenol-formaldehyde resin, a thermosetting material.
Bakelite-based electrical fittings are widely preferred due to their insulation properties, shock resistance, durability, and economical production advantages compared with metal fittings. The same plant and machinery can also be utilized for manufacturing other products such as electrical plates, lamp holders, radio cabinets, table lamps, handles, power relay components, camera shutters, textile bobbins, and various molded accessories with minimal modifications.
Electrical fittings are manufactured in different sizes and configurations according to customer requirements, including two-pin and three-pin sockets and plugs. Three-pin fittings provide an additional advantage through earthing protection. With increasing electricity generation and industrial development, the demand for reliable electrical fittings continues to expand, creating opportunities for manufacturing units in this sector.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 2000 Nos./Day |
| Land & Building (500 sq.mt.) | Rs. 14.00 Lac |
| Plant & Machinery | Rs. 86.50 Lac |
| Working Capital for 2 Months | Rs. 75.84 Lac |
| Total Capital Investment | Rs. 1.82 Cr |
| Rate of Return | 135% |
| Break Even Point | 26% |
Content Index
- PRODUCT INTRODUCTION
- THE TYPES OF ELECTRICAL SWITCHES
- TWO-WAY (DOUBLE-POLE) ELECTRICAL SWITCH:
- MOST OF THE BAKELITE ELECTRICAL FITTINGS CONSIST ESSENTIALLY OF THREE PARTS
- MINIATURE SOCKETS
- SUBMINIATURE SOCKETS
- SMALL AND MEDIUM SOCKETS
- OCTAL SOCKETS
- B.I.S. SPECIFICATION
- IS: 4949-1968
- TERMINOLOGY
- MATERIAL
- CONSTRUCTION
- TERMINALS AND SCREWS
- ACTUATING MECHANISM
- CREEPAGE DISTANCES AND CLEARANCES
- MARKING
- TESTS
- USES AND APPLICATION
- COMPOUNDING THE RAW MATERIALS:
- RAW MATERIALS
- PHENOL-FORMALDEHYDE RESINS:-
- PROCESS FLOW SHEET FOR MANUFACTURING
- COMPRESSION MOLDING TECHNIQUE
- PLANT AND MACHINERY SECTION
- MCB (MINIATURE CIRCUIT BREAKER)
- DISTRIBUTION BOX
- PROCESS FLOW CHART
- PRODUCTION PROCESS
- QUALITY CONTROL
- MARKET POSITION
- MARKET OVERVIEW
- MARKET SEGMENTATION
- PRINCIPLES OF PLANT LAYOUT
- TOP ELECTRICAL SWITCH MANUFACTURING COMPANIES IN THE WORLD
- ELECTRICAL SWITCH MANUFACTURING COMPANIES
- PLANT LOCATION FACTORS
- PROJECT IMPLEMENTATION SCHEDULES
- PLANT LAYOUT
- LIST OF IMPORTANT LICENSES REQUIRED TO START MANUFACTURING ELECTRICAL SWITCHES, SOCKET & MCB
- MANUFACTURERS/EXPORTERS/SUPPLIERS OF ELECTRICAL SWITCH, SOCKETS, MCB ETC.
- SUPPLIERS OF RAW MATERIALS
- SUPLIERS OF PLANT AND MACHINERIES
- GANIZATION CHART
- SWOT ANALYSIS
- IMPLEMENTATION SCHEDULE
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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