Industry Overview
Ethanol is one of the leading biofuels and is produced naturally through the fermentation of sugars by yeasts or through petrochemical processes such as ethylene hydration. It has wide-ranging applications, including use as an antiseptic and disinfectant in medical fields, a chemical solvent, a raw material for organic compound synthesis, and an alternative fuel source.
Ethanol obtained through fermentation or synthesis is initially produced as a dilute aqueous solution and requires concentration through fractional distillation. Conventional distillation produces a constant-boiling mixture containing approximately 95.6 percent by weight ethanol, while further dehydration of this mixture results in anhydrous or absolute alcohol. Industrial ethanol is generally denatured to make it unsuitable for consumption, commonly using substances such as methanol, benzene, or kerosene.
The term ethanol is derived from its chemical nomenclature, while the generic term alcohol has historical origins from Arabic words. This feasibility report focuses on the proposed installation of a 100 KL/Day sugarcane juice-based ethanol production facility as a Green Field Project.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 100 KL/Day |
| Land & Building (36,760 sq.mt.) | US$ 49.84 Lac |
| Plant & Machinery | US$ 96.52 Lac |
| Working Capital for 0.5 Months | US$ 82.93 Lac |
| Total Capital Investment | US$ 2.37 Cr |
| Rate of Return | 30% |
| Break Even Point | 77% |
Content Index
- INTRODUCTION
- MARKET OVERVIEW
- PROPERTIES
- SOURCES OF ALCOHOL
- USES/APPLICATIONS
- TRADE AND TECHNICAL NAMES
- ORGANISM USED IN PRODUCTION OF ALCOHOL
- SPECIFICATION
- MANUFACTURING PROCESS
- PROCESS IN DETAILS FOR ALCOHOL PRODUCTION
- POLLUTION CONTROL
- ENVIRONMENT MANAGEMENT PLAN
- PLANT & MACHINERY (BROADLY)
- LABORATORY EQUIPMENTS (BROADLY)
- RAW MATERIALS
- SUPPLIERS OF PLANT & MACHINERY
- ENGINEERING DESIGN CONSIDERATIONS
- ETP FACILITY
- SEWAGE AND WASTE WATER EFFLUENT
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- HEALTH SAFETY & ENVIRONMENT
- ANTICIPATED ENVIRONMENTAL IMPACTS
- HSE REQUIREMENT
- PROPOSED IMPLEMENTATION SCHEDULE
- PROJECT FINANCIALS
- PRELIMINARY LAYOUT
- CONCLUSIONS
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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