Industry Overview
Ethanol is a major biofuel and an important industrial chemical produced through the fermentation of sugars by yeasts or through petrochemical processes such as ethylene hydration. It has wide applications as an antiseptic, disinfectant, chemical solvent, and raw material in the synthesis of organic compounds. Ethanol also serves as an alternative fuel source due to its renewable nature.
Ethanol obtained through fermentation or synthesis is initially produced as a dilute aqueous solution and requires concentration through fractional distillation. Direct distillation produces a constant-boiling mixture containing 95.6 percent by weight of ethanol, while further dehydration results in anhydrous or absolute alcohol. Industrial ethanol is generally denatured using substances such as methanol, benzene, or kerosene to make it unsuitable for consumption.
The term ethanol is derived from its chemical nomenclature, while the generic term alcohol originates from the Arabic words "al" and "kohl." This feasibility report focuses on establishing a 20 KL/Day sugarcane-based ethanol production facility as a Green Field Project.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 20 KL/Day |
| Land & Building (28,260 sq.mt.) | Rs. 29.32 Cr |
| Plant & Machinery | Rs. 59.14 Cr |
| Working Capital for 1 Month | Rs. 18.29 Cr |
| Total Capital Investment | Rs. 110.90 Cr |
| Rate of Return | 45% |
| Break Even Point | 45% |
Content Index
- INTRODUCTION
- MARKET OVERVIEW
- PROPERTIES
- SOURCES OF ALCOHOL
- USES/APPLICATIONS
- TRADE AND TECHNICAL NAMES
- ORGANISM USED IN PRODUCTION OF ALCOHOL
- SPECIFICATION
- MANUFACTURING PROCESS
- PROCESS IN DETAILS FOR ALCOHOL PRODUCTION
- POLLUTION CONTROL
- ENVIRONMENT MANAGEMENT PLAN
- PLANT & MACHINERY (BROADLY)
- LABORATORY EQUIPMENTS (BROADLY)
- RAW MATERIALS
- SUPPLIERS OF PLANT & MACHINERY
- ENGINEERING DESIGN CONSIDERATIONS
- ETP FACILITY
- SEWAGE AND WASTE WATER EFFLUENT
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- HEALTH SAFETY & ENVIRONMENT
- ANTICIPATED ENVIRONMENTAL IMPACTS
- HSE REQUIREMENT
- PROPOSED IMPLEMENTATION SCHEDULE
- PROJECT FINANCIALS
- PRELIMINARY LAYOUT
- CONCLUSIONS
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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