Industry Overview
Neutral spirit is ethanol characterized primarily by the taste and odour of ethanol. It is manufactured using molasses, grains, and other carbohydrate-based raw materials. The classification of neutral spirit is generally based on the raw material used in its manufacture. Neutral spirit produced from molasses is known as molasses neutral spirit, while neutral spirit manufactured from grain or malt is referred to as grain neutral spirit. Similar prefixes may be applied according to the specific raw material used.
The project report covers molasses neutral spirit, grain neutral spirit, Extra Neutral Alcohol (ENA), their properties, uses and applications, manufacturing processes, BIS specifications, testing methods, packaging, marking, handling and storage requirements. It also examines the Indian Made Foreign Liquor market, Indian spirits market growth opportunities, premiumisation, changing consumption patterns, market drivers, and the demand outlook for ENA. The report further discusses maize availability and production in India, manufacturing of ENA from maize, plant layout, raw-material and equipment suppliers, safety requirements, and environmental considerations. Detailed sections address chemical and biological hazards, first-aid measures, fire-fighting procedures, accidental-release response, personal protection, and engineering controls for safe plant operation.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 15 KL/Day |
| Land & Building (2.5 Acres) | Rs. 4.85 Cr |
| Plant & Machinery | Rs. 8 Cr |
| Working Capital for 1 Month | Rs. 1.61 Cr |
| Total Capital Investment | Rs. 15.06 Cr |
| Rate of Return | 18% |
| Break Even Point | 66% |
Content Index
- INTRODUCTION
- MOLASSES NEUTRAL SPIRIT
- GRAIN NEUTRAL SPIRIT
- USES AND APPLICATION
- B.I.S. SPECIFICATION
- ENA (EXTRA NEUTRAL ALCOHOL) SPECIFICATION
- PROPERTIES
- PROPERTIES OF ETHYL ALCOHOL
- MARKET POSITION OF INDIAN MADE FOREIGN LIQUOR
- INDIAN SPIRITS MARKET SIZE AND GROWTH OPPORTUNITY
- STRUCTURAL CHANGES IN THE INDUSTRY MAKES INDIAN SPIRITS MARKET MORE ATTRACTIVE
- ENTRY OF GLOBAL MAJORS
- SHIFT FROM VOLUME GROWTH TO VALUE GROWTH
- INCREASING PREMIUMISATION–IMPROVING PRODUCT-MIX
- VODKA TO OUTPERFORM OVERALL IMFL GROWTH IN THE COMING YEARS
- KEY DRIVERS FOR GROWTH OF LIQUOR CONSUMPTION IN INDIA
- INCOME GROWTH
- ATTRACTIVE DEMOGRAPHICS
- UNDERPENETRATED MARKET
- RURAL CONSUMPTION TO GROW 3.8X AND TIER 2 & BELOW CITIES TO GROW 4.4X BY 2025
- FINANCIAL ANALYSIS
- REVENUE TO RISE 5% IN FY18, 6% IN FY19
- BRANDED IMFL 73% OF REVENUE; CONTRIBUTION OF COUNTRY LIQUOR, BULK SPIRITS ON THE DECLINE
- PREMIUMISATION STRATEGY PAYING OFF
- EXPECT SALES CAGR OF 6% OVER FY17-19E
- WE EXPECT RDCK'S SALES TO GROW AT A CAGR OF 6% OVER FY17-19E DRIVEN BY:
- EBITDA MARGIN TO EXPAND BY 130BPS OVER FY17-19E
- EXPECT INPUT COSTS TO INCREASE 5%
- CONSUMPTION OF ALCOHOLIC BEVERAGES IN INDIA FROM 2016 TO 2020 (IN BILLION LITERS)
- MARKET POSITION OF EXTRA NEUTRAL ALCOHOL
- THE RISE IN DEMAND FOR EXTRA NEUTRAL ALCOHOL
- PRESENT MANUFACTURERS OF ENA
- OVERVIEW OF MAIZE IN INDIA
- AREA, PRODUCTION AND PRODUCTIVITY OF MAIZE IN INDIA FROM 1979-80 TO 2015-16
- TOP FIVE MAIZE PRODUCING COUNTRIES IN THE WORLD IN 2018 (MILLION METRIC TONS)
- INDIA’S MAIZE BALANCE SHEET
- DOMESTIC CONSUMPTION BREAK UP FOR 2017-18 F (IN MILLION METRIC TONNES)
- MONTH-WISE AVERAGE PRICES OF MAIZE AT VARIOUS MARKETS
- PRICES AND ARRIVALS OF MAIZE AT KESAMUDRAM MARKET IN THE MONTH OF APRIL 2018
- MANUFACTURING PROCESS OF ENA FROM MAIZE
- PROCESS FLOW DIAGRAM
- BLOCK DIAGRAM OF ENA (EXTRA NEUTRAL ALCOHOL)
- PROCESSING DETAILS OF ETHANOL FROM GRAIN
- PACKAGING AND MARKING OF ENA
- PACKING
- MARKING
- BIS CERTIFICATION MARKING
- STANDARD MARK.
- HANDLING AND STORAGE OF EXTRA NEUTRAL ALCOHOL
- TESTING METHOD FOR ENA
- TEST METHODS
- QUALITY OF REAGENT
- OUTLINE OF THE METHOD
- REAGENTS
- IODINE SOLUTION
- STARCH INDICATOR
- PROCEDURE
- CALCULATION
- OUTLINE OF THE METHOD
- APPARATUS
- REAGENT
- PROCEDURE
- MATERIAL SAFETY DATA SHEET FOR EXTRA NEUTRAL ALCOHOL
- CHEMICAL HAZARDS
- BIOLOGICAL HAZARDS
- HEALTH EFFECTS – EYES
- HEALTH EFFECTS – SKIN
- HEALTH EFFECTS – INGESTION
- HEALTH EFFECTS – INHALATION
- CARCINOGENICITY
- MUTAGENICITY
- REPRODUCTIVE HAZARDS
- FIRST AID MEASURES
- PRODUCT IN EYE
- PRODUCT ON SKIN
- PRODUCT INGESTED
- PRODUCT INHALED
- FIRE FIGHTING MEASURES
- EXTINGUISHING MEDIA
- SPECIAL HAZARDS
- PROTECTIVE CLOTHING
- ACCIDENTAL RELEASE MEASURES
- PERSONAL PRECAUTIONS
- ENVIRONMENTAL PRECAUTIONS
- SMALL SPILLS
- LARGE SPILLS
- HANDLING AND STORAGE
- SUITABLE MATERIALS
- HANDLING/STORAGE PRECAUTIONS
- ENGINEERING CONTROL MEASURES
- GENERAL METHODS INCLUDE
- PERSONAL PROTECTION – RESPIRATORY
- PERSONAL PROTECTION – HAND
- PERSONAL PROTECTION – EYE
- PERSONAL PROTECTION – SKIN
- PLANT LAYOUT
- SUPPLIERS OF RAW MATERIALS
- MAIZE
- ENZYMES
- DRY YEAST
- COMPLETE PLANT SUPPLIERS
- SUPPLIERS OF PLANT AND MACHINERIES
- SILOS FOR MAIZE
- MAGNETIC SEPARATOR
- COOLING TOWERS
- SCRUBBER
- MATERIAL HANDLING EQUIPMENTS
- ETP PLANTS
- YEAST SLURRY TANKS
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Neutral spirit is ethanol characterized primarily by the taste and odour of ethanol. It can be manufactured from molasses, grains, and other carbohydrate raw materials. The report classifies neutral spirit according to its principal raw material, such as molasses neutral spirit or grain neutral spirit. Further processing and purification can produce Extra Neutral Alcohol (ENA), which is covered in the report along with its specifications, properties, applications, testing, handling, and storage requirements.
Molasses neutral spirit is neutral spirit manufactured using molasses as the raw material. Molasses is a carbohydrate-rich by-product of the sugar industry that can be fermented to produce ethanol. The report distinguishes this product from grain neutral spirit, which is produced from grain or malt. The choice of raw material affects the manufacturing process, raw-material handling requirements, fermentation operations, and subsequent purification steps used to obtain the required quality of neutral spirit or ENA.
Extra Neutral Alcohol (ENA) is a highly purified form of ethanol used as an important alcohol base in various applications. The report covers ENA specifications, properties, manufacturing from maize and grain, processing details, packaging, marking, testing, handling, and storage. ENA production generally involves fermentation followed by purification and separation operations designed to achieve the required neutral character and quality. The report also discusses market demand for ENA and the role of maize as a grain-based raw material.
ENA can be manufactured from maize through grain preparation, conversion of starch into fermentable sugars, fermentation, and subsequent ethanol purification. The report specifically includes the manufacturing process of ENA from maize, a process flow diagram, a block diagram, and processing details for ethanol from grain. Typical operations require controlled handling of maize, enzymes and yeast, followed by separation and purification systems. Equipment such as maize silos, material-handling systems, cooling towers, scrubbers, and other process facilities may form part of the overall plant infrastructure.
Neutral spirit can be produced from molasses, grains, and other carbohydrate raw materials. For grain-based ENA production, maize is an important raw material discussed in the report. The report also identifies enzymes and dry yeast among the relevant materials and supplier categories. Raw-material selection depends on the intended process, availability, quality requirements, and plant configuration. Proper storage and material handling are important for maintaining consistent production performance and supporting safe and efficient plant operations.
Safe ENA plant operation requires appropriate controls for chemical hazards, fire risks, spills, exposure, storage, and material handling. The report includes a Material Safety Data Sheet section covering chemical and biological hazards, health effects, first-aid measures, fire-fighting measures, accidental-release response, handling and storage precautions, engineering controls, and personal protective equipment. Respiratory, hand, eye, and skin protection are specifically addressed. Safe plant design should also incorporate suitable equipment, ventilation, storage practices, emergency procedures, and environmental controls.
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