Detailed Project Report on ferric and non ferric alum | DPR for Bank Loan | Feasibility Reports

FERRIC AND NON FERRIC ALUM

[CODE NO.4436]

Aluminium sulfate (Al2(SO4)3), commonly called alum, is produced as white crystals which are non-combustible and soluble in water. This dry, hydrate (Al2(SO4)3.14H2O) is 17% Al2O3 and is also sold as a 47% w/w aluminium sulfate solution which is 8% Al2O3. It is also sold in solid form as kibbled, ground or dust.

Alum are represented by the general formula R1/2 SO4, R2"(SO4)3.24.H2O. Where R and R"are respectively monovalent and trivalent radicals. They are usually the double salts of ammonium, potassium or sodium sulphate with aluminium. Chromium or iron sulphate and are readily prepared by concentrating and cooling a solution containing molecular proportions of the Component Sulphate.

Ferric and Non Ferric Alum is marketed in various grades. The cheapest grade called "alum cake". Potash alum also known as alum alumen.

Ferric alumin is aluminium sulphate containing iron obtained from the bauxite ore. Potash alum is prepared from its naturally occurring minerals such as alunite and Ratinite, but in India these do not occur in appreciable quantities. Alum was formerly prepared from alum shales by roasting them in year and leaching it out with water. Alum is now produced in India by crystallizing together equivalent produced in India by Crystallizing together equivalent proportion of potassium sulphate and aluminium sulphate. The solution is concentrated and the crystals are separated out are melted to yield lump alum or recrystalized to obtain large crystals.

Alum (Aluminium sulphate) forms white crystals of specific gravity 1.62 of Al2 (SO4)3. 18H2O readily soluble in water (128 gms per litre at 30oC) but insoluble in alcohol.

COST ESTIMATION

Plant Capacity 80 MT/Day

Land & Building (8000 sq.mt.) Rs. 4.05 Cr

Plant & Machinery Rs. 4.38 Cr

Working Capital for 2 Months Rs. 5.50 Cr

Total Capital Investment Rs. 14.42 Cr

Rate of Return 29%

Break Even Point 55%

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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